e10vq
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
(Mark One)
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QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended September 30, 2010
OR
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o |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
Commission File Number 1-8864
USG CORPORATION
(Exact name of registrant as specified in its charter)
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Delaware
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36-3329400 |
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(State or other jurisdiction of
incorporation or organization)
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(I.R.S. Employer
Identification No.) |
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550 West Adams Street, Chicago, Illinois
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60661-3676 |
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(Address of principal executive offices)
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(Zip code) |
Registrants telephone number, including area code (312) 436-4000
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by
section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for
such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days.
Yes þ No o
Indicate by check mark whether the registrant has submitted electronically and posted on its
corporate Web site, if any, every Interactive Data File required to be submitted and posted
pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period
that the registrant was required to submit and post such files).
Yes þ No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a
non-accelerated filer, or a smaller reporting company (as defined in Rule 12b-2 of the Exchange
Act).
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Large accelerated filer þ
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Accelerated filer o
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Non-accelerated filer o
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Smaller reporting company o |
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(Do not check if a smaller reporting company) |
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Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the
Exchange Act).
Yes o No þ
Indicate by check mark whether the registrant has filed all documents and reports required to be
filed by Section 12, 13, or 15(d) of the Securities Exchange Act of 1934 subsequent to the
distribution of securities under a plan confirmed by a court.
Yes o No o Not applicable. Although the registrant was involved in
bankruptcy proceedings during the preceding five years, it did not distribute securities under its
confirmed plan of reorganization.
The number of shares of the registrants common stock outstanding as of September 30, 2010 was
102,871,866.
PART I FINANCIAL INFORMATION
ITEM 1. FINANCIAL STATEMENTS
USG CORPORATION
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
(Unaudited)
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Three Months |
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Nine Months |
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(millions, except per-share and share data) |
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ended September 30, |
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ended September 30, |
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2010 |
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2009 |
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2010 |
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2009 |
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Net sales |
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$ |
758 |
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$ |
822 |
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$ |
2,243 |
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$ |
2,515 |
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Cost of products sold |
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707 |
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784 |
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2,123 |
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2,378 |
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Gross profit |
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51 |
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38 |
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120 |
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137 |
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Selling and administrative expenses |
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74 |
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67 |
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231 |
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219 |
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Restructuring and long-lived asset impairment charges |
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35 |
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22 |
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54 |
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51 |
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Goodwill and other intangible asset impairment charges |
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41 |
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41 |
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Operating loss |
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(58 |
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(92 |
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(165 |
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(174 |
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Interest expense |
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45 |
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42 |
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134 |
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120 |
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Interest income |
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(1 |
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(2 |
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(3 |
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(3 |
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Other income, net |
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(1 |
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(10 |
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Loss before income taxes |
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(102 |
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(131 |
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(296 |
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(281 |
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Income tax benefit |
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(2 |
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(37 |
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(12 |
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(92 |
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Net loss |
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$ |
(100 |
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$ |
(94 |
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$ |
(284 |
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$ |
(189 |
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Basic loss per common share |
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$ |
(1.00 |
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$ |
(0.96 |
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$ |
(2.85 |
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$ |
(1.91 |
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Diluted loss per common share |
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$ |
(1.00 |
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$ |
(0.96 |
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$ |
(2.85 |
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$ |
(1.91 |
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Average common shares |
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100,108,673 |
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99,254,483 |
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99,671,209 |
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99,219,560 |
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Average diluted common shares |
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100,108,673 |
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99,254,483 |
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99,671,209 |
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99,219,560 |
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See accompanying Notes to Condensed Consolidated Financial Statements.
-3-
USG CORPORATION
CONDENSED CONSOLIDATED BALANCE SHEETS
(Unaudited)
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As of |
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As of |
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September 30, |
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December 31, |
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(millions) |
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2010 |
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2009 |
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Assets |
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Current Assets: |
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Cash and cash equivalents |
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$ |
400 |
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$ |
690 |
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Short-term marketable securities |
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77 |
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Restricted cash |
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3 |
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2 |
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Receivables (net of reserves $17 and $16) |
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411 |
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357 |
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Inventories |
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297 |
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289 |
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Income taxes receivable |
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5 |
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20 |
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Deferred income taxes |
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2 |
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2 |
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Other current assets |
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67 |
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71 |
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Total current assets |
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1,262 |
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1,431 |
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Long-term marketable securities |
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67 |
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Property, plant and equipment (net of accumulated
depreciation and depletion $1,568 and $1,558) |
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2,300 |
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2,427 |
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Other assets |
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228 |
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239 |
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Total assets |
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$ |
3,857 |
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$ |
4,097 |
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Liabilities and Stockholders Equity |
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Current Liabilities: |
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Accounts payable |
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$ |
223 |
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$ |
205 |
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Accrued expenses |
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276 |
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273 |
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Current portion of long-term debt |
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7 |
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7 |
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Income taxes payable |
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9 |
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7 |
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Total current liabilities |
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515 |
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492 |
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Long-term debt |
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1,952 |
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1,955 |
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Deferred income taxes |
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22 |
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17 |
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Other liabilities |
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666 |
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703 |
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Commitments and contingencies |
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Stockholders Equity: |
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Preferred stock |
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Common stock |
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10 |
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10 |
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Treasury stock |
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(55 |
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(194 |
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Capital received in excess of par value |
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2,562 |
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2,640 |
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Accumulated other comprehensive income (loss) |
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(85 |
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(80 |
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Retained earnings (deficit) |
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(1,730 |
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(1,446 |
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Total stockholders equity |
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702 |
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930 |
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Total liabilities and stockholders equity |
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$ |
3,857 |
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$ |
4,097 |
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See accompanying Notes to Condensed Consolidated Financial Statements.
-4-
USG CORPORATION
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited)
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Nine Months |
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(millions) |
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ended September 30, |
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2010 |
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2009 |
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Operating Activities |
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Net loss |
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$ |
(284 |
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$ |
(189 |
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Adjustments to reconcile net loss to net cash: |
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Depreciation, depletion and amortization |
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134 |
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157 |
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Intangible and long-lived asset impairment charges |
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28 |
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41 |
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Share-based compensation expense |
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20 |
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17 |
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Deferred income taxes |
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2 |
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(89 |
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Noncash income tax benefit |
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(19 |
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Gain on assets dispositions |
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(1 |
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(8 |
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Convertible debt embedded derivative |
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(10 |
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(Increase) decrease in working capital: |
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Receivables |
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(54 |
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58 |
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Income taxes receivable |
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15 |
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12 |
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Inventories |
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(8 |
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82 |
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Payables |
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18 |
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26 |
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Accrued expenses |
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(5 |
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(34 |
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Decrease in other assets |
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11 |
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7 |
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Increase (decrease) in other liabilities |
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19 |
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(16 |
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Other, net |
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(2 |
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16 |
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Net cash (used for) provided by operating activities |
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(126 |
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70 |
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Investing Activities |
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Purchases of marketable securities |
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(188 |
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Sales or maturities of marketable securities |
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44 |
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Capital expenditures |
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(18 |
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(36 |
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Net proceeds from assets dispositions |
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3 |
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10 |
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Deposit of restricted cash |
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(1 |
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(1 |
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Investment in joint venture |
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(7 |
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Net cash used for investing activities |
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(160 |
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(34 |
) |
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Financing Activities |
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Issuance of debt |
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319 |
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Repayment of debt |
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(5 |
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(194 |
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Issuances of common stock |
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1 |
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Payment of debt issuance fees |
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(15 |
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Excess tax benefits from share-based compensation |
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(1 |
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Repurchases of common stock |
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(2 |
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Net cash (used for) provided by financing activities |
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(6 |
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109 |
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Effect of exchange rate changes on cash |
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2 |
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5 |
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Net (decrease) increase in cash and cash equivalents |
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(290 |
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150 |
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Cash and cash equivalents at beginning of period |
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690 |
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471 |
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Cash and cash equivalents at end of period |
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$ |
400 |
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$ |
621 |
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Supplemental Cash Flow Disclosures: |
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Interest paid |
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$ |
129 |
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$ |
98 |
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Income taxes refunded, net |
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$ |
(11 |
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$ |
(4 |
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See accompanying Notes to Condensed Consolidated Financial Statements.
-5-
USG CORPORATION
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
In the following Notes to Condensed Consolidated Financial Statements, USG, we, our and us
refer to USG Corporation, a Delaware corporation, and its subsidiaries included in the condensed
consolidated financial statements, except as otherwise indicated or as the context otherwise
requires.
1. Preparation of Financial Statements
We prepared the accompanying unaudited condensed consolidated financial statements of USG
Corporation in accordance with applicable United States Securities and Exchange Commission, or SEC,
guidelines pertaining to interim financial information. The preparation of financial statements in
conformity with accounting principles generally accepted in the United States of America requires
management to make estimates and assumptions that affect the reported amounts of assets,
liabilities, revenues and expenses. Actual results could differ from those estimates. In the
opinion of our management, the financial statements reflect all adjustments, which are of a normal
recurring nature except as noted, necessary for a fair presentation of our financial results for
the interim periods. The results of operations for the three months and nine months ended
September 30, 2010 are not necessarily indicative of the results of operations to be expected for
the entire year. These financial statements and notes are to be read in conjunction with the
financial statements and notes included in USGs Annual Report on Form 10-K for the fiscal year
ended December 31, 2009 which we filed with the SEC on February 12, 2010.
2. Recent Accounting Pronouncement
In July 2010, the Financial Accounting Standards Board, or FASB, issued Accounting Standards
Update, or ASU, 2010-20 Disclosures about the Credit Quality of Financing Receivables and
Allowance for Credit Losses. The new disclosure guidance expands the existing requirements. The
enhanced disclosures provide information on the nature of credit risk in a companys financing
receivables, how that risk is analyzed in determining the related allowance for credit losses, and
changes to the allowance during the reporting period. The new disclosures will become effective for
both our interim and annual reporting periods ending after December 15, 2010. We are currently
reviewing this update to determine the impact, if any, that it may have on our financial
disclosures, and we will adopt its provisions when they become effective.
3. Restructuring and Long-Lived Asset Impairment Charges
As a result of continuing adverse market conditions, we recorded additional restructuring and
long-lived asset impairment charges totaling $54 million during the first nine months of 2010. On a
segment basis, $40 million of the charges related to North American Gypsum and $14 million to
Building Products Distribution.
Third quarter 2010 restructuring and long-lived asset impairment charges totaled $35 million.
These charges included $6 million for lease obligations and $1 million for severance related to
prior-period restructuring activities. The charges for the quarter also included $28 million for
long-lived asset impairments related to the write-down of the carrying values of machinery,
equipment and buildings at the temporarily idled gypsum wallboard production facilities in
Baltimore, Md., and Stony Point, N.Y., one of the temporarily idled gypsum wallboard production
facilities in Jacksonville, Fla. and the temporarily idled paper production facility in
Jacksonville, Fla. The carrying value of the machinery, equipment and buildings exceeded the
estimated future undiscounted cash flows for their remaining useful lives due to the extended
downturn in our markets and our forecasts regarding the timing and rate of recovery in those
markets.
-6-
Second quarter 2010 restructuring and long-lived asset impairment charges totaled $7 million
and related to the curtailment of operations at a mining facility in Canada, the closure of one
distribution center, the closure of an office and warehouse in Europe and continuing charges and
adjustments related to prior-period restructuring initiatives. The total amount of the charges
included $4 million for severance, $1 million for asset impairments and lease obligations and $2
million for other exit costs.
First quarter 2010 restructuring and long-lived asset impairment charges totaled $12 million
and related to the closure of four distribution centers, a gypsum wallboard production facility in
Southard, Okla., that was permanently closed in April 2010 and a gypsum wallboard production
facility in Stony Point, N.Y., that was temporarily idled later in the second quarter of 2010. The
total amount of the charges included $5 million for severance, $5 million for asset impairments and
lease obligations and $2 million for other exit costs.
RESTRUCTURING RESERVES
Restructuring reserves totaling $33 million were included in accrued expenses and other
liabilities on the condensed consolidated balance sheet as of September 30, 2010.
Restructuring-related payments totaled $28 million in the first nine months of 2010. We expect
future payments to be approximately $10 million during the remainder of 2010, $14 million in 2011
and $9 million after 2011. All restructuring-related payments in 2010 were funded with cash from
operations or cash on hand. We also expect that the future payments will be funded with cash from
operations or cash on hand. The restructuring reserve is summarized as follows:
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Balance |
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2010 Activity |
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Balance |
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as of |
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Cash |
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Asset |
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as of |
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(millions) |
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12/31/09 |
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Charges |
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Payments |
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Impairment |
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9/30/10 |
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Severance |
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$ |
4 |
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$ |
10 |
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$ |
(12 |
) |
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$ |
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$ |
2 |
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Lease obligations |
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|
34 |
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7 |
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(11 |
) |
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|
30 |
|
Asset impairments |
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|
33 |
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(33 |
) |
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Other exit costs |
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2 |
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4 |
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(5 |
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|
1 |
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Total |
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$ |
40 |
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$ |
54 |
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$ |
(28 |
) |
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$ |
(33 |
) |
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$ |
33 |
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4. Segments
Our operations are organized into three reportable segments: North American Gypsum, Building
Products Distribution and Worldwide Ceilings. Segment results were as follows:
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Three Months |
|
|
Nine Months |
|
|
|
ended September 30, |
|
|
ended September 30, |
|
(millions) |
|
2010 |
|
|
2009 |
|
|
2010 |
|
|
2009 |
|
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Net Sales: |
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North American Gypsum |
|
$ |
413 |
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$ |
443 |
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$ |
1,265 |
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$ |
1,363 |
|
Building Products Distribution |
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|
281 |
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|
329 |
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|
811 |
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|
1,019 |
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Worldwide Ceilings |
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174 |
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|
173 |
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|
511 |
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|
517 |
|
Eliminations |
|
|
(110 |
) |
|
|
(123 |
) |
|
|
(344 |
) |
|
|
(384 |
) |
|
Total |
|
$ |
758 |
|
|
$ |
822 |
|
|
$ |
2,243 |
|
|
$ |
2,515 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating Profit (Loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Gypsum |
|
$ |
(43 |
) |
|
$ |
(31 |
) |
|
$ |
(89 |
) |
|
$ |
(72 |
) |
Building Products Distribution |
|
|
(24 |
) |
|
|
(73 |
) |
|
|
(85 |
) |
|
|
(109 |
) |
Worldwide Ceilings |
|
|
21 |
|
|
|
21 |
|
|
|
62 |
|
|
|
57 |
|
Corporate |
|
|
(13 |
) |
|
|
(12 |
) |
|
|
(50 |
) |
|
|
(53 |
) |
Eliminations |
|
|
1 |
|
|
|
3 |
|
|
|
(3 |
) |
|
|
3 |
|
|
Total |
|
$ |
(58 |
) |
|
$ |
(92 |
) |
|
$ |
(165 |
) |
|
$ |
(174 |
) |
|
-7-
The total operating losses for the third quarter and first nine months of 2009 included
goodwill and other intangible asset impairment charges of $41 million related to Building Products
Distribution. Restructuring and long-lived asset impairment charges by segment were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months |
|
|
Nine Months |
|
|
|
ended September 30, |
|
|
ended September 30, |
|
(millions) |
|
2010 |
|
|
2009 |
|
|
2010 |
|
|
2009 |
|
|
North American Gypsum |
|
$ |
30 |
|
|
$ |
11 |
|
|
$ |
40 |
|
|
$ |
24 |
|
Building Products Distribution |
|
|
5 |
|
|
|
8 |
|
|
|
14 |
|
|
|
14 |
|
Worldwide Ceilings |
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
3 |
|
Corporate |
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
10 |
|
|
Total |
|
$ |
35 |
|
|
$ |
22 |
|
|
$ |
54 |
|
|
$ |
51 |
|
|
See Note 3 for information related to restructuring and long-lived asset impairment
charges and the restructuring reserve as of September 30, 2010.
5. Earnings (Loss) Per Share
Basic earnings (loss) per share are based on the weighted average number of common shares
outstanding. Diluted earnings per share are based on the weighted average number of common shares
outstanding, the dilutive effect, if any, of restricted stock units, or RSUs, and performance
shares, the potential exercise of outstanding stock options and the potential conversion of our
$400 million of 10% convertible senior notes. The reconciliation of basic earnings (loss) per share
to diluted earnings (loss) per share is shown in the following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted |
|
|
|
|
|
|
|
|
|
|
|
Average |
|
|
|
Net |
|
|
Shares |
|
|
Per-Share |
|
(millions, except per-share and share data) |
|
Loss |
|
|
(000) |
|
|
Amount |
|
|
Three Months Ended September 30, 2010: |
|
|
|
|
|
|
|
|
|
|
|
|
Basic loss |
|
$ |
(100 |
) |
|
|
100,109 |
|
|
$ |
(1.00 |
) |
|
Diluted loss |
|
$ |
(100 |
) |
|
|
100,109 |
|
|
$ |
(1.00 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended September 30, 2009: |
|
|
|
|
|
|
|
|
|
|
|
|
Basic loss |
|
$ |
(94 |
) |
|
|
99,254 |
|
|
$ |
(0.96 |
) |
|
Diluted loss |
|
$ |
(94 |
) |
|
|
99,254 |
|
|
$ |
(0.96 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30, 2010: |
|
|
|
|
|
|
|
|
|
|
|
|
Basic loss |
|
$ |
(284 |
) |
|
|
99,671 |
|
|
$ |
(2.85 |
) |
|
Diluted loss |
|
$ |
(284 |
) |
|
|
99,671 |
|
|
$ |
(2.85 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30, 2009: |
|
|
|
|
|
|
|
|
|
|
|
|
Basic loss |
|
$ |
(189 |
) |
|
|
99,220 |
|
|
$ |
(1.91 |
) |
|
Diluted loss |
|
$ |
(189 |
) |
|
|
99,220 |
|
|
$ |
(1.91 |
) |
|
The diluted losses per share for the third quarter and the first nine months of 2010 and
2009 were computed using the weighted average number of common shares outstanding during those
periods. The approximately 35.1 million shares issuable upon conversion of our 10% convertible
senior notes were not included in the computation of diluted loss per share for those periods
because their inclusion was anti-dilutive. Options, RSUs and performance shares with respect to 6.5
million common shares for the third quarter of 2010, 6.7 million common shares for the first nine
months of 2010, 5.4 million common shares for the third quarter of 2009 and 5.2 million common
shares for the first nine months of 2009 were not included in the computation of diluted loss per
share for those periods because their inclusion was anti-dilutive.
-8-
6. Marketable Securities
We have been investing in marketable securities in 2010. These securities are classified as
available-for-sale securities and reported at fair value with unrealized gains and losses excluded
from earnings and reported in accumulated other comprehensive income (loss), or AOCI, on our
condensed consolidated balance sheet. The realized and unrealized gains and losses for the nine
months ended September 30, 2010 were immaterial. Proceeds received from sales and maturities of
marketable securities were $44 million for the first nine months of 2010.
Our investments in marketable securities as of September 30, 2010 consisted of the following:
|
|
|
|
|
|
|
|
|
|
|
Amortized |
|
|
Fair |
|
(millions) |
|
Cost |
|
|
Value |
|
|
Corporate debt securities |
|
$ |
62 |
|
|
$ |
62 |
|
U.S. government and agency debt securities |
|
|
30 |
|
|
|
30 |
|
Asset-backed debt securities |
|
|
20 |
|
|
|
20 |
|
Non-U.S. government debt securities |
|
|
10 |
|
|
|
10 |
|
Certificates of deposit |
|
|
22 |
|
|
|
22 |
|
|
Total marketable securities |
|
$ |
144 |
|
|
$ |
144 |
|
|
Contractual maturities of marketable securities as of September 30, 2010 were as follows:
|
|
|
|
|
|
|
|
|
|
|
Amortized |
|
|
Fair |
|
(millions) |
|
Cost |
|
|
Value |
|
|
Due in 1 year or less |
|
$ |
77 |
|
|
$ |
77 |
|
Due in 1-5 years |
|
|
47 |
|
|
|
47 |
|
|
|
|
|
|
|
|
|
|
|
Asset-backed debt securities |
|
|
20 |
|
|
|
20 |
|
|
Total marketable securities |
|
$ |
144 |
|
|
$ |
144 |
|
|
7. Intangible Assets
Intangible assets, which are included in other assets on the condensed consolidated balance sheets,
are summarized as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of September 30, 2010 |
|
|
As of December 31, 2009 |
|
|
|
Gross |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross |
|
|
|
|
|
|
|
|
|
|
|
|
Carrying |
|
|
Impairment |
|
|
Accumulated |
|
|
|
|
|
|
Carrying |
|
|
Impairment |
|
|
Accumulated |
|
|
|
|
(millions) |
|
Amount |
|
|
Charges |
|
|
Amortization |
|
|
Net |
|
|
Amount |
|
|
Charges |
|
|
Amortization |
|
|
Net |
|
|
Intangible Assets with Definite Lives: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Customer relationships |
|
$ |
70 |
|
|
$ |
|
|
|
$ |
(25 |
) |
|
$ |
45 |
|
|
$ |
70 |
|
|
$ |
|
|
|
$ |
(20 |
) |
|
$ |
50 |
|
Other |
|
|
9 |
|
|
|
|
|
|
|
(4 |
) |
|
|
5 |
|
|
|
9 |
|
|
|
|
|
|
|
(4 |
) |
|
|
5 |
|
|
Total |
|
|
79 |
|
|
|
|
|
|
|
(29 |
) |
|
|
50 |
|
|
|
79 |
|
|
|
|
|
|
|
(24 |
) |
|
|
55 |
|
|
Intangible Assets with Indefinite Lives: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trade names |
|
|
22 |
|
|
|
|
|
|
|
|
|
|
|
22 |
|
|
|
53 |
|
|
|
(31 |
) |
|
|
|
|
|
|
22 |
|
Other |
|
|
9 |
|
|
|
(1 |
) |
|
|
|
|
|
|
8 |
|
|
|
9 |
|
|
|
|
|
|
|
|
|
|
|
9 |
|
|
Total |
|
|
31 |
|
|
|
(1 |
) |
|
|
|
|
|
|
30 |
|
|
|
62 |
|
|
|
(31 |
) |
|
|
|
|
|
|
31 |
|
|
Total Other Intangible Assets |
|
$ |
110 |
|
|
$ |
(1 |
) |
|
$ |
(29 |
) |
|
$ |
80 |
|
|
$ |
141 |
|
|
$ |
(31 |
) |
|
$ |
(24 |
) |
|
$ |
86 |
|
|
Intangible assets with definite lives are amortized. Total amortization expense was
$5 million for the first nine months of 2010 and $6 million for the first nine months of 2009.
Estimated annual amortization expense for intangible assets is $8 million for each of the years
2010 through 2012 and $7 million for each of the years 2013 through 2015. Intangible assets with
indefinite lives are not amortized.
-9-
8. Debt
Total debt, including the current portion of long-term debt, consisted of the following:
|
|
|
|
|
|
|
|
|
|
|
As of |
|
|
As of |
|
|
|
September 30, |
|
|
December 31, |
|
(millions) |
|
2010 |
|
|
2009 |
|
|
6.3% senior notes |
|
$ |
500 |
|
|
$ |
500 |
|
7.75% senior notes, net of discount |
|
|
499 |
|
|
|
499 |
|
9.75% senior notes, net of discount |
|
|
296 |
|
|
|
295 |
|
10% convertible senior notes, net of discount |
|
|
381 |
|
|
|
380 |
|
Ship mortgage facility |
|
|
44 |
|
|
|
49 |
|
Industrial revenue bonds |
|
|
239 |
|
|
|
239 |
|
|
Total |
|
$ |
1,959 |
|
|
$ |
1,962 |
|
|
CREDIT FACILITY
Our credit facility allows for revolving loans and letters of credit (up to $250 million) in
an aggregate principal amount not to exceed the lesser of (i) $500 million or (ii) a borrowing base
determined by reference to the trade receivables and inventory of USG and its significant domestic
subsidiaries. The credit facility is guaranteed by our significant domestic subsidiaries and
secured by their and USG Corporations trade receivables and inventory. This facility is available
to fund working capital needs and for other general corporate purposes. Borrowings under the credit
facility bear interest at a floating rate based on an alternate base rate or, at our option, at
adjusted LIBOR plus 3.00%. We are also required to pay annual facility fees of 0.75% on the entire
facility, whether drawn or undrawn, and fees on outstanding letters of credit. We have the ability
to repay amounts outstanding under the credit agreement at any time without prepayment premium or
penalty. The credit facility matures on August 2, 2012.
The credit agreement contains a single financial covenant that would require us to
maintain a minimum fixed charge coverage ratio of 1.1 to 1.0 if and for so long as the excess of
the borrowing base over the outstanding borrowings under the credit agreement is less than $75
million. As of the date of this report, our fixed charge coverage ratio was 0.15 to 1. Because we
do not currently satisfy the required fixed charge coverage ratio, we must maintain borrowing
availability of at least $75 million under the credit facility. The credit agreement contains other
covenants and events of default that are customary for similar agreements and may limit our ability
to take various actions.
Taking into account the most recent borrowing base calculation delivered under the credit
facility, which reflects trade receivables and inventory as of September 30, 2010, outstanding
letters of credit of $80 million and the $75 million availability requirement for the fixed charge
coverage ratio not to apply, borrowings available under the credit facility were approximately $115
million as of September 30, 2010. As of that date and during the nine months then-ended, there were
no borrowings under the facility. Had there been any borrowings as of that date, the applicable
interest rate would have been 3.29%.
SENIOR NOTES
We have $300 million in aggregate principal amount of 9.75% senior notes due 2014 that are
recorded on the condensed consolidated balance sheets at $296 million, which is net of debt
discount of $4 million. Our obligations under the notes are guaranteed on a senior unsecured basis
by certain of our domestic subsidiaries.
We have $500 million of 7.75% senior notes due 2018 that are recorded on the condensed
consolidated balance sheets at $499 million, which is net of debt discount of $1 million. The
interest rate payable on these notes is subject to adjustment from time to time by up to 2% in the
aggregate if the debt ratings assigned to the notes decrease or thereafter increase. At our current
credit ratings, the interest rate on these notes is 9.5%. We also have $500 million of 6.3% senior
notes due 2016.
-10-
The 9.75% senior notes, 7.75% senior notes and 6.3% senior notes are senior unsecured
obligations and rank equally with all of our other existing and future unsecured senior
indebtedness. The indentures governing the notes contain events of default, covenants and
restrictions that are customary for similar transactions, including a limitation on our ability and
the ability of certain of our subsidiaries to create or incur secured indebtedness. The 9.75%
senior notes also contain a provision requiring us to offer to purchase those notes at a premium of
101% of their principal amount (plus accrued and unpaid interest) in the event of a change in
control. The 7.75% senior notes and the 6.3% senior notes contain a provision requiring us to offer
to purchase those notes at a premium of 101% of their principal amount (plus accrued and unpaid
interest) in the event of a change in control and a related downgrade of the rating on the notes to
below investment grade by both Moodys Investors Service and Standard & Poors Financial Services
LLC. All three series of notes also contain a provision that allows us to redeem the notes in whole
at any time, or in part from time to time, at our option, at a redemption price equal to the
greater of (1) 100% of the principal amount of the notes being redeemed and (2) the sum of the
present value of the remaining scheduled payments of principal and interest on the notes being
redeemed discounted to the redemption date on a semi-annual basis at the applicable U.S. Treasury
rate plus a spread (as outlined in the respective indentures), plus, in each case, any accrued and
unpaid interest on the principal amount being redeemed to the redemption date.
CONVERTIBLE SENIOR NOTES
We have $400 million aggregate principal amount of 10% convertible senior notes due 2018 that
are recorded on the condensed consolidated balance sheets at $381 million as of September 30, 2010
and $380 million as of December 31, 2009, which are net of debt discount of $19 million and $20
million, respectively, as a result of an embedded derivative. The notes bear cash interest at the
rate of 10% per year until maturity, redemption or conversion. The notes are convertible into
87.7193 shares of our common stock per $1,000 principal amount of notes which is equivalent to an
initial conversion price of $11.40 per share, or a total of 35.1 million shares. The notes contain
anti-dilution provisions that are customary for convertible notes issued in transactions similar to
that in which the notes were issued. The notes mature on December 1, 2018 and are not callable
until December 1, 2013, after which we may elect to redeem all or part of the notes at stated
redemption prices, plus accrued and unpaid interest.
The notes are senior unsecured obligations and rank equally with all of our other existing and
future unsecured senior indebtedness. The indenture governing the notes contains events of default,
covenants and restrictions that are customary for similar transactions, including a limitation on
our ability and the ability of certain of our subsidiaries to create or incur secured indebtedness.
The notes also contain a provision requiring us to offer to purchase the notes at a premium of 105%
of their principal amount (plus accrued and unpaid interest) in the event of a change in control or
the termination of trading of our common stock on a national securities exchange.
SHIP MORTGAGE FACILITY
Our subsidiary, Gypsum Transportation Limited, or GTL, has a secured loan facility agreement
with DVB Bank SE, as lender, agent and security trustee. As of September 30, 2010, both advances
provided for under the secured loan facility had been drawn, and the total outstanding loan balance
under the secured loan facility was $44 million. Of the total amount outstanding, $7 million was
classified as current portion of long-term debt on our condensed consolidated balance sheets.
The loan balance under the secured loan facility bears interest at a floating rate based on
LIBOR plus a margin of 1.65%. The interest rate was 2.48% as of September 30, 2010. Each advance is
repayable in quarterly installments in amounts determined in accordance with the secured loan
facility agreement, with the balance of each advance repayable eight years after the date it was
advanced, or October 31, 2016 and May 22, 2017. The secured loan facility agreement contains
affirmative and negative covenants affecting GTL and certain customary events of default. GTL has
granted DVB Bank SE a security interest in the Gypsum Centennial and Gypsum Integrity ships and
related insurance, contract, account and other rights as security for borrowings under the secured
loan facility. USG Corporation has guaranteed the obligations of GTL under the secured loan
facility and has agreed to maintain liquidity of at least $175 million.
-11-
CGC CREDIT FACILITY
Our Canadian subsidiary, CGC Inc., or CGC, has a Can. $30 million credit agreement with The
Toronto-Dominion Bank. The credit agreement allows for revolving loans and letters of credit (up to
Can. $3 million in aggregate) in an aggregate principal amount not to exceed Can. $30 million. The
credit agreement is available for the general corporate purposes of CGC, excluding hostile
acquisitions. The credit agreement is secured by a general security interest in substantially all
of CGCs assets other than intellectual property.
Revolving loans under the agreement may be made in Canadian dollars or U.S.
dollars. Revolving loans made in Canadian dollars bear interest at a floating rate based on the
prime rate plus 1.50% or the Bankers Acceptance Discount Rate plus 3.00%, at the option of CGC.
Revolving loans made in U.S. dollars bear interest at a floating rate based upon a base rate plus
1.50% or the LIBOR rate plus 3.00%, at the option of CGC. CGC may prepay the revolving loans at its
discretion without premium or penalty and may be required to repay revolving loans under certain
circumstances. The credit agreement matures on June 1, 2012, unless terminated earlier in
accordance with its terms. The credit agreement contains customary representations and warranties,
affirmative and negative covenants that may limit CGCs ability to take certain actions and events
of default. Borrowings under the credit agreement are subject to acceleration upon the occurrence
of an event of default.
As of September 30, 2010 and during the nine months then-ended, there were no borrowings
outstanding under this credit agreement. Had there been any borrowings as of that date, the
applicable interest rate would have been 4.29%. As of September 30, 2010, outstanding letters of
credit totaled Can. $0.4 million. The U.S. dollar equivalent of borrowings available under this
agreement as of September 30, 2010 was $29 million.
INDUSTRIAL REVENUE BONDS
Our $239 million of industrial revenue bonds have fixed interest rates ranging from 5.5% to
6.4%. The weighted average rate of interest on our industrial revenue bonds is 5.875%. The average
maturity of these bonds is 21 years.
OTHER INFORMATION
The fair value of our debt was $2.126 billion as of September 30, 2010 and $2.211 billion as
of December 31, 2009. The fair value was based on quoted market prices of our debt or, where quoted
market prices were not available, on quoted market prices of instruments with similar terms and
maturities or internal valuation models.
As of September 30, 2010, we were in compliance with the covenants contained in our credit
facilities.
9. Derivative Instruments
We use derivative instruments to manage selected commodity price and foreign currency exposures as
described below. We do not use derivative instruments for speculative trading purposes, and we
typically do not hedge beyond five years. Cash flows from derivative instruments are included in
net cash (used for) provided by operating activities in the condensed consolidated statements of
cash flows.
COMMODITY DERIVATIVE INSTRUMENTS
We had swap and option contracts to hedge $83 million notional amounts of natural gas as of
September 30, 2010 and $105 million notional amounts of natural gas as of December 31, 2009. All of
these contracts mature by December 31, 2012. For contracts designated as cash flow hedges, the
unrealized loss that remained in AOCI as of September 30, 2010 was $27 million. AOCI also includes
$1 million of losses related to closed derivative contracts hedging underlying transactions that
have not yet affected earnings. No ineffectiveness was recorded on contracts designated as cash
flow hedges in the first nine months of 2010. Gains and losses on contracts designated as cash flow
hedges are reclassified into earnings when the underlying forecasted transactions affect earnings.
For contracts designated as cash flow hedges, we reassess the probability of the forecasted
transactions occurring on a regular basis. Changes in fair value on contracts not designated as
hedges are recorded to earnings. The fair value of those contracts not designated as cash flow
hedges was a $1 million asset as of September 30, 2010.
-12-
FOREIGN EXCHANGE DERIVATIVE INSTRUMENTS
We have foreign exchange forward contracts in place to hedge changes in the value of
intercompany loans to certain foreign subsidiaries due to changes in foreign exchange rates. The
notional amounts of these hedges were $21 million as of September 30, 2010 and $33 million as of
December 31, 2009, and all contracts mature by December 31, 2010. We do not apply hedge accounting
for these hedges and all changes in their fair value are recorded to earnings. As of September 30,
2010, the fair value of these hedges was a $1 million unrealized loss.
We have foreign exchange forward contracts to hedge purchases of products and services
denominated in non-functional currencies. The notional amount of these hedges was $117 million as
of September 30, 2010, and they mature by March 28, 2012. As of December 31, 2009, the notional
amount of these hedges was $23 million, and they matured by September 27, 2010. These forward
contracts are designated as cash flow hedges and no ineffectiveness was recorded in the first nine
months of 2010. Gains and losses on the contracts are reclassified into earnings when the
underlying transactions affect earnings. The fair value of these hedges that remained in AOCI was a
$1 million unrealized loss as of September 30, 2010.
COUNTERPARTY RISK
We are exposed to credit losses in the event of nonperformance by the counterparties to our
derivative instruments. All of our counterparties have investment grade credit ratings;
accordingly, we anticipate that they will be able to fully satisfy their obligations under the
contracts. Additionally, the derivatives are governed by master netting agreements negotiated
between us and the counterparties that reduce our counterparty credit exposure. The agreements
outline the conditions (such as credit ratings and net derivative fair values) upon which we, or
the counterparties, are required to post collateral. As of September 30, 2010, our derivatives were
in a net liability position of $28 million, and we provided $22 million of collateral to our
counterparties related to our derivatives. We have not adopted an accounting policy to offset fair
value amounts related to derivative contracts under our master netting arrangements. Amounts paid
as cash collateral are included in receivables on our condensed consolidated balance sheets.
FINANCIAL STATEMENT INFORMATION
The following are the pretax effects of derivative instruments on the condensed consolidated
statements of operations for the three months ended September 30, 2010 and 2009 (dollars in
millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of Gain or (Loss) |
|
|
|
|
|
|
|
|
|
Recognized in |
|
|
Location of Gain or (Loss) |
|
|
Amount of Gain or (Loss) |
|
Derivatives in |
|
Other Comprehensive |
|
|
Reclassified from |
|
|
Reclassified from |
|
Cash Flow Hedging |
|
Income on Derivatives |
|
|
AOCI into Income |
|
|
AOCI into Income |
|
Relationships |
|
(Effective Portion) |
|
|
(Effective Portion) |
|
|
(Effective Portion) |
|
|
|
2010 |
|
|
2009 |
|
|
|
|
|
|
2010 |
|
|
2009 |
|
Commodity contracts |
|
$ |
(6 |
) |
|
$ |
5 |
|
|
Cost of products sold |
|
$ |
(5 |
) |
|
$ |
(19 |
) |
Foreign exchange contracts |
|
|
(1 |
) |
|
|
(1 |
) |
|
Cost of products sold |
|
|
|
|
|
|
(1 |
) |
|
Total |
|
$ |
(7 |
) |
|
$ |
4 |
|
|
|
|
|
|
$ |
(5 |
) |
|
$ |
(20 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivatives Not |
|
|
|
|
|
|
|
|
|
Location of Gain or (Loss) |
|
|
Amount of Gain or (Loss) |
|
Designated as Hedging |
|
|
|
|
|
|
|
|
|
Recognized in Income |
|
|
Recognized in Income |
|
Instruments |
|
|
|
|
|
|
|
|
|
on Derivatives |
|
|
on Derivatives |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2010 |
|
|
2009 |
|
Commodity contracts |
|
|
|
|
|
|
|
|
|
Cost of products sold |
|
$ |
(2 |
) |
|
$ |
(4 |
) |
Foreign exchange contracts |
|
|
|
|
|
|
|
|
|
Other expense (income), net |
|
|
|
|
|
|
4 |
|
|
Total |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(2 |
) |
|
$ |
|
|
|
-13-
The following are the pretax effects of derivative instruments on the condensed
consolidated statements of operations for the nine months ended September 30, 2010 and 2009
(dollars in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of Gain or (Loss) |
|
|
|
|
|
|
|
|
|
Recognized in |
|
|
Location of Gain or (Loss) |
|
|
Amount of Gain or (Loss) |
|
Derivatives in |
|
Other Comprehensive |
|
|
Reclassified from |
|
|
Reclassified from |
|
Cash Flow Hedging |
|
Income on Derivatives |
|
|
AOCI into Income |
|
|
AOCI into Income |
|
Relationships |
|
(Effective Portion) |
|
|
(Effective Portion) |
|
|
(Effective Portion) |
|
|
|
2010 |
|
|
2009 |
|
|
|
|
|
|
2010 |
|
|
2009 |
|
Commodity contracts |
|
$ |
(18 |
) |
|
$ |
(24 |
) |
|
Cost of products sold |
|
$ |
(15 |
) |
|
$ |
(50 |
) |
Foreign exchange contracts |
|
|
|
|
|
|
(2 |
) |
|
Cost of products sold |
|
|
|
|
|
|
(1 |
) |
|
Total |
|
$ |
(18 |
) |
|
$ |
(26 |
) |
|
|
|
|
|
$ |
(15 |
) |
|
$ |
(51 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivatives Not |
|
|
|
|
|
|
|
|
|
Location of Gain or (Loss) |
|
|
Amount of Gain or (Loss) |
|
Designated as Hedging |
|
|
|
|
|
|
|
|
|
Recognized in Income |
|
|
Recognized in Income |
|
Instruments |
|
|
|
|
|
|
|
|
|
on Derivatives |
|
|
on Derivatives |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2010 |
|
|
2009 |
|
Commodity contracts |
|
|
|
|
|
|
|
|
|
Cost of products sold |
|
$ |
(3 |
) |
|
$ |
(4 |
) |
Foreign exchange contracts |
|
|
|
|
|
|
|
|
|
Other expense (income), net |
|
|
(2 |
) |
|
|
2 |
|
Interest rate contracts |
|
|
|
|
|
|
|
|
|
Interest expense |
|
|
|
|
|
|
(1 |
) |
Interest rate contracts |
|
|
|
|
|
|
|
|
|
Other expense (income), net |
|
|
|
|
|
|
1 |
|
|
Total |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(5 |
) |
|
$ |
(2 |
) |
|
As of September 30, 2010 and December 31, 2009, we had no derivatives designated as net
investment or fair value hedges. The following are the fair values of derivative instruments on the
condensed consolidated balance sheets as of September 30, 2010 and December 31, 2009 (dollars in
millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivatives |
|
Assets |
|
|
Liabilities |
|
Designated as Hedging |
|
Balance Sheet |
|
|
|
|
|
|
|
|
|
Balance Sheet |
|
|
|
Instruments |
|
Location |
|
Fair Value |
|
|
Location |
|
Fair Value |
|
|
|
|
|
9/30/10 |
|
|
12/31/09 |
|
|
|
|
9/30/10 |
|
|
12/31/09 |
|
Commodity contracts |
|
Other current assets |
|
$ |
1 |
|
|
$ |
2 |
|
|
Accrued expenses |
|
$ |
19 |
|
|
$ |
13 |
|
Commodity contracts |
|
Other assets |
|
|
|
|
|
|
2 |
|
|
Other liabilities |
|
|
9 |
|
|
|
13 |
|
Foreign exchange contracts |
|
Other current assets |
|
|
|
|
|
|
|
|
|
Accrued expenses |
|
|
1 |
|
|
|
|
|
|
Total |
|
|
|
$ |
1 |
|
|
$ |
4 |
|
|
|
|
$ |
29 |
|
|
$ |
26 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivatives Not |
|
Assets |
|
|
Liabilities |
|
Designated as Hedging |
|
Balance Sheet |
|
|
|
|
|
|
|
|
|
|
Balance Sheet |
|
|
|
|
Instruments |
|
Location |
|
|
Fair Value |
|
|
Location |
|
|
Fair Value |
|
|
|
|
|
|
|
9/30/10 |
|
|
12/31/09 |
|
|
|
|
|
|
9/30/10 |
|
|
12/31/09 |
|
Commodity contracts |
|
Other current assets |
|
$ |
|
|
|
$ |
1 |
|
|
Accrued expenses |
|
$ |
|
|
|
$ |
|
|
Commodity contracts |
|
Other assets |
|
|
1 |
|
|
|
|
|
|
Other liabilities |
|
|
|
|
|
|
|
|
Foreign exchange contracts |
|
Other current assets |
|
|
|
|
|
|
|
|
|
Accrued expenses |
|
|
1 |
|
|
|
|
|
|
Total |
|
|
|
|
|
$ |
1 |
|
|
$ |
1 |
|
|
|
|
|
|
$ |
1 |
|
|
$ |
|
|
|
Total derivatives |
|
|
|
|
|
$ |
2 |
|
|
$ |
5 |
|
|
|
|
|
|
$ |
30 |
|
|
$ |
26 |
|
|
-14-
10. Fair Value Measurements
Certain assets and liabilities are required to be recorded at fair value. There are three levels of
inputs that may be used to measure fair value. Level 1 is defined as quoted prices for identical
assets and liabilities in active markets. Level 2 is defined as quoted prices for similar assets
and liabilities in active markets, quoted prices for identical or similar assets and liabilities in
markets that are not active, and model-derived valuations in which all significant inputs and
significant value drivers are observable in active markets. Level 3 is defined as valuations
derived from valuation techniques in which one or more significant inputs or significant value
drivers are unobservable.
The cash equivalents shown in the table below primarily consist of money market funds that are
valued based on quoted prices in active markets and as a result are classified as Level 1. We use
quoted prices, other readily observable market data and internally developed valuation models when
valuing our derivatives and marketable securities and have classified them as Level 2. Derivatives
are valued using the income approach including discounted-cash-flow models or a Black-Scholes
option pricing model and readily observable market data. The inputs for the valuation models are
obtained from data providers and include end-of-period spot and forward natural gas prices and
foreign currency exchange rates, natural gas price volatility and LIBOR and swap rates for
discounting the cash flows implied from the derivative contracts. Marketable securities are valued
using income and market value approaches and values are based on quoted prices or other observable
market inputs received from data providers. The valuation process may include pricing matrices, or
prices based upon yields, credit spreads or prices of securities of comparable quality, coupon,
maturity and type. Our assets and liabilities measured at fair value on a recurring basis were as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quoted Prices |
|
|
|
|
|
|
|
|
|
|
|
|
In Active |
|
|
Significant |
|
|
|
|
|
|
|
|
|
Markets for |
|
|
Other |
|
|
Significant |
|
|
|
|
|
|
Identical |
|
|
Observable |
|
|
Unobservable |
|
|
|
|
|
|
Assets |
|
|
Inputs |
|
|
Inputs |
|
|
|
|
(millions) |
|
(Level 1) |
|
|
(Level 2) |
|
|
(Level 3) |
|
|
Total |
|
|
As of September 30, 2010: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash equivalents |
|
$ |
215 |
|
|
$ |
5 |
|
|
$ |
|
|
|
$ |
220 |
|
Marketable securities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Corporate debt securities |
|
|
|
|
|
|
62 |
|
|
|
|
|
|
|
62 |
|
U.S. government and agency debt securities |
|
|
|
|
|
|
30 |
|
|
|
|
|
|
|
30 |
|
Asset-backed debt securities |
|
|
|
|
|
|
20 |
|
|
|
|
|
|
|
20 |
|
Non-U.S. government debt securities |
|
|
|
|
|
|
10 |
|
|
|
|
|
|
|
10 |
|
Certificates of deposit |
|
|
|
|
|
|
22 |
|
|
|
|
|
|
|
22 |
|
Derivative assets |
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
2 |
|
Derivative liabilities |
|
|
|
|
|
|
(30 |
) |
|
|
|
|
|
|
(30 |
) |
|
As of December 31, 2009: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivative assets |
|
|
|
|
|
|
5 |
|
|
|
|
|
|
|
5 |
|
Derivative liabilities |
|
|
|
|
|
|
(26 |
) |
|
|
|
|
|
|
(26 |
) |
|
Certain assets and liabilities are measured at fair value on a nonrecurring basis rather
than on an ongoing basis, but are subject to fair value adjustments in certain circumstances, such
as when there is evidence of impairment or when a new liability is being established that requires
fair value measurement. During the third quarter of 2010, we reviewed our property, plant and
equipment for potential impairment by comparing the carrying values of those assets with their
estimated future undiscounted cash flows for their remaining useful lives and determined that
impairment existed for machinery, equipment and buildings at three gypsum wallboard production
facilities and one paper production facility that were previously idled. We measured the fair value
of that machinery and equipment and those buildings as of September 30, 2010 using measurements
classified as Level 3. As a result, as discussed in Note 3, we recorded long-lived asset impairment
charges of $28 million that are included in restructuring and long-lived asset impairment charges
in the condensed consolidated statements of operations for three months and nine months ended
September 30, 2010.
-15-
11. Comprehensive Income (Loss)
The components of comprehensive income (loss) are summarized in the following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months |
|
|
Nine Months |
|
|
|
ended September 30, |
|
|
ended September 30, |
|
(millions) |
|
2010 |
|
|
2009 |
|
|
2010 |
|
|
2009 |
|
|
Net loss |
|
$ |
(100 |
) |
|
$ |
(94 |
) |
|
$ |
(284 |
) |
|
$ |
(189 |
) |
Derivatives, net of tax |
|
|
(2 |
) |
|
|
14 |
|
|
|
(3 |
) |
|
|
15 |
|
Pension and postretirement benefit plans, net of tax |
|
|
(2 |
) |
|
|
(3 |
) |
|
|
(10 |
) |
|
|
42 |
|
Foreign currency translation, net of tax |
|
|
21 |
|
|
|
23 |
|
|
|
8 |
|
|
|
44 |
|
|
Total comprehensive income (loss) |
|
$ |
(83 |
) |
|
$ |
(60 |
) |
|
$ |
(289 |
) |
|
$ |
(88 |
) |
|
AOCI consisted of the following:
|
|
|
|
|
|
|
|
|
|
|
As of |
|
|
As of |
|
|
|
September 30, |
|
|
December 31, |
|
(millions) |
|
2010 |
|
|
2009 |
|
|
Unrecognized loss on pension and postretirement benefit plans, net of tax |
|
$ |
(120 |
) |
|
$ |
(110 |
) |
Gain (loss) on derivatives, net of tax |
|
|
(2 |
) |
|
|
1 |
|
Foreign currency translation, net of tax |
|
|
37 |
|
|
|
29 |
|
|
Total |
|
$ |
(85 |
) |
|
$ |
(80 |
) |
|
After-tax loss on derivatives reclassified from AOCI to earnings was $5 million during
the third quarter of 2010. We estimate that we will reclassify a net $18 million after-tax loss on
derivatives from AOCI to earnings within the next 12 months.
12. Employee Retirement Plans
The components of net pension and postretirement benefits costs are summarized in the following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months |
|
|
Nine Months |
|
|
|
ended September 30, |
|
|
ended September 30, |
|
(millions) |
|
2010 |
|
|
2009 |
|
|
2010 |
|
|
2009 |
|
|
Pension: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost of benefits earned |
|
$ |
7 |
|
|
$ |
7 |
|
|
$ |
20 |
|
|
$ |
20 |
|
Interest cost on projected benefit obligation |
|
|
16 |
|
|
|
17 |
|
|
|
48 |
|
|
|
51 |
|
Expected return on plan assets |
|
|
(16 |
) |
|
|
(17 |
) |
|
|
(49 |
) |
|
|
(51 |
) |
Net amortization |
|
|
3 |
|
|
|
1 |
|
|
|
11 |
|
|
|
3 |
|
|
Net pension cost |
|
$ |
10 |
|
|
$ |
8 |
|
|
$ |
30 |
|
|
$ |
23 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Postretirement: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost of benefits earned |
|
$ |
1 |
|
|
$ |
2 |
|
|
$ |
5 |
|
|
$ |
6 |
|
Interest cost on projected benefit obligation |
|
|
4 |
|
|
|
3 |
|
|
|
13 |
|
|
|
14 |
|
Net amortization |
|
|
(4 |
) |
|
|
(4 |
) |
|
|
(13 |
) |
|
|
(9 |
) |
|
Net postretirement cost |
|
$ |
1 |
|
|
$ |
1 |
|
|
$ |
5 |
|
|
$ |
11 |
|
|
During the first nine months of 2010, we made contributions to our pension plans that
were recorded on the condensed consolidated balance sheet at $43.5 million. These contributions
consisted of approximately $0.9 million in cash and 3,271,405 shares of our common stock held in
treasury, or the Contributed Shares. The Contributed Shares were contributed to the USG Corporation
Retirement Plan Trust, or the Trust, and recorded on the condensed consolidated balance sheet at
the September 7, 2010 closing price of $13.03 per share, or approximately $42.6
-16-
million in the aggregate. The Contributed Shares are not reflected on the condensed consolidated
statement of cash flows because they were treated as a noncash financing activity. The Contributed
Shares were valued for purposes of crediting the contribution to the Trust at a discounted value of
$12.38 per share ($13.03 less 5%), or approximately $40.5 million in the aggregate, by an
independent appraiser retained by Evercore Trust Company, N.A., or Evercore, an independent
fiduciary that has been appointed as investment manager with respect to the Contributed Shares.
Resale of the Contributed Shares is registered, and Evercore has authority to sell some or all of
them at its discretion as fiduciary.
As of the date of this report, we believe that the Patient Protection and Affordable Care Act
and a reconciliation measure, the Health Care and Education Reconciliation Act of 2010,
(collectively, the Act) will not have a material impact on our results of operations, financial
position or cash flows. However, we are continuing to evaluate the provisions of the Act and
ongoing, related regulatory activity to determine their potential impact, if any, on our health
care benefit costs.
13. Share-Based Compensation
During 2010, we granted share-based compensation to eligible participants under our Long-Term
Incentive Plan. We recognize expense on all share-based grants over the service period, which is
the shorter of the period until the employees retirement eligibility dates or the service period
of the award for awards expected to vest. Expense is generally reduced for estimated forfeitures.
STOCK OPTIONS
We granted stock options to purchase 1,006,012 shares of common stock during the first quarter
of 2010 with an exercise price equal to the closing price of our common stock on the date of the
grants. The stock options generally become exercisable in four equal annual installments beginning
one year from the date of grant, although they may become exercisable earlier in the event of
death, disability, retirement or a change in control, except that 46,000 of the stock options were
granted as special retention awards that generally will vest 100% after three years. The stock
options generally expire 10 years from the date of grant, or earlier in the event of death,
disability or retirement.
We estimated the fair value of each stock option granted to be $5.92 on the date of grant
using a Black-Scholes option valuation model that uses the assumptions noted below. We based
expected volatility on a 50% weighting of peer volatilities and 50% weighting of implied
volatilities. We did not consider historical volatility of our common stock price to be an
appropriate measure of future volatility because of the impact that our Chapter 11 proceedings
completed in 2006 had on our historical stock price. The risk-free rate was based on zero-coupon
U.S. government issues at the time of grant. The expected term was developed using the simplified
method, as permitted by the SEC because there is not sufficient historical stock option exercise
experience available.
The assumptions used in the valuation were as follows: expected volatility 46.90%, risk-free
rate 2.97%, expected term (in years) 6.25 and expected dividends 0.
RESTRICTED STOCK UNITS
We granted RSUs with respect to 125,000 shares of common stock during the third quarter of
2010 that generally will vest 100% after four years from the date of grant. During the third
quarter of 2010, we also granted RSUs with respect to 25,000 shares of common stock that will vest
on the earlier of (1) May 1, 2013 or (2) with approval of USG Corporations Board of Directors, the
retirement of the holder of the RSUs and RSUs with respect to an additional 25,000 shares that will
vest upon the satisfaction of specified associate development goals. We granted RSUs with respect
to 697,249 shares of common stock during the first quarter of 2010. These RSUs generally vest in
four equal annual installments beginning one year from the date of grant, except that 21,356 of
these RSUs were granted as special awards that generally will vest 100% after three to five years.
Generally, RSUs may vest earlier in the case of death, disability, retirement or a change in
control. Each RSU is settled in a share of our common stock after the vesting period. The fair
value of each RSU granted is equal to the
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closing price of our common stock on the date of grants. RSUs granted in the third quarter of 2010
had an average fair value of $12.95 and virtually all RSUs granted in the first quarter of 2010 had
a fair value of $11.98.
PERFORMANCE SHARES
We granted 332,716 performance shares during the first quarter of 2010. The performance shares
generally vest after a three-year period based on our total stockholder return relative to the
performance of the Dow Jones U.S. Construction and Materials Index, with adjustments to that index
in certain circumstances, for the three-year period. The number of performance shares earned will
vary from 0 to 200% of the number of performance shares awarded depending on that relative
performance. Vesting will be prorated based on the number of full months employed during the
performance period in the case of death, disability, retirement or a change-in-control, and
pro-rated awards earned will be paid at the end of the three-year period. Each performance share
earned will be settled in a share of our common stock.
We estimated the fair value of each performance share granted to be $15.59 on the date of
grant using a Monte Carlo simulation that uses the assumptions noted below. Expected volatility is
based on implied volatility of our traded options and the daily historical volatilities of our peer
group. The risk-free rate was based on zero-coupon U.S. government issues at the time of grant. The
expected term represents the period from the grant date to the end of the three-year performance
period.
The assumptions used in the valuation were as follows: expected volatility 73.34%, risk-free
rate 1.24%, expected term (in years) 2.89 and expected dividends 0.
14. Supplemental Balance Sheet Information
INVENTORIES
Total inventories consisted of the following:
|
|
|
|
|
|
|
|
|
|
|
As of |
|
|
As of |
|
|
|
September 30, |
|
|
December 31, |
|
(millions) |
|
2010 |
|
|
2009 |
|
|
Finished goods and work in progress |
|
$ |
237 |
|
|
$ |
232 |
|
Raw materials |
|
|
60 |
|
|
|
57 |
|
|
Total |
|
$ |
297 |
|
|
$ |
289 |
|
|
ASSET RETIREMENT OBLIGATIONS
Changes in the liability for asset retirement obligations consisted of the following:
|
|
|
|
|
|
|
|
|
|
|
Nine Months |
|
|
|
ended September 30, |
|
(millions) |
|
2010 |
|
|
2009 |
|
|
Balance as of January 1 |
|
$ |
101 |
|
|
$ |
89 |
|
Accretion expense |
|
|
5 |
|
|
|
4 |
|
Liabilities incurred/adjusted |
|
|
(1 |
) |
|
|
6 |
|
Liabilities settled |
|
|
(1 |
) |
|
|
|
|
Asset retirements |
|
|
(1 |
) |
|
|
(1 |
) |
Foreign currency translation |
|
|
|
|
|
|
2 |
|
|
Balance as of September 30 |
|
$ |
103 |
|
|
$ |
100 |
|
|
PROPERTY, PLANT AND EQUIPMENT
As of September 30, 2010 and December 31, 2009, $23 million of net property, plant and
equipment included in other current assets on the condensed consolidated balance sheets was
classified as assets held for sale.These assets are primarily owned by United States Gypsum
Company and are anticipated to be sold in the next 12 months.
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15. Income Taxes
An income tax benefit of $2 million was recorded in the third quarter of 2010. The effective tax
benefit rate for the quarter was 1.5%.
ASC 740, Accounting for Income Taxes, requires a reduction of the carrying amounts of
deferred tax assets by a valuation allowance if, based on the available evidence, it is more likely
than not that such assets will not be realized. The need to establish valuation allowances for
deferred tax assets is assessed periodically. In assessing the requirement for, and amount of, a
valuation allowance in accordance with the more-likely-than-not standard, we give appropriate
consideration to all positive and negative evidence related to the realization of the deferred tax
assets. This assessment considers, among other matters, the nature, frequency and severity of
current and cumulative losses, forecasts of future profitability, the duration of statutory
carryforward periods, our experience with loss carryforwards not expiring unused and tax planning
alternatives. A history of cumulative losses for a certain threshold period is a significant form
of negative evidence used in the assessment, and the accounting rules require that we have a policy
regarding the duration of the threshold period. If a cumulative loss threshold is met, forecasts of
future profitability may not be used as positive evidence related to the realization of the
deferred tax assets in the assessment. Consistent with practices in the home building and related
industries, we have a policy of four years as our threshold period for cumulative losses.
As of September 30, 2010, we had federal net operating loss, or NOL, carryforwards
of approximately $1.401 billion that are available to offset future federal taxable income and will
expire in the years 2026-2030. In addition, as of that date, we had federal alternative minimum tax
credit carryforwards of approximately $51 million that are available to reduce future regular
federal income taxes over an indefinite period. In order to fully realize the U.S. federal net
deferred tax assets, taxable income of approximately $1.548 billion would need to be generated
during the period before their expiration. In addition, we had federal foreign tax credit
carryforwards of $6 million that will expire in 2015. As of September 30, 2010, we had gross
deferred tax assets related to our state NOLs and tax credit carryforwards of approximately $264
million which expire in the years 2011-2030. In addition, we had gross deferred tax assets related
to our foreign NOLs of approximately $6 million which do not expire.
During periods prior to 2010, we established a valuation allowance against our deferred tax
assets totaling $772 million. Based upon an evaluation of all available evidence and our losses for
the first nine months of 2010, we recorded additional valuation allowances of $32 million in the
first quarter and $25 million in the second quarter and $44 million in the third quarter against
our deferred tax assets. Our cumulative loss position over the last four years was significant
evidence supporting the recording of the additional valuation allowance. As a result, as of
September 30, 2010, our deferred tax assets valuation allowance was $873 million. In future
periods, the allowance could be reduced based on sufficient evidence indicating that it is more
likely than not that a portion or all of our deferred tax assets will be realized.
A noncash income tax benefit of $19 million was recorded during the first quarter of 2010 that
related to the fourth quarter of 2009. Under current accounting rules, we are required to consider
all items (including items recorded in other comprehensive income) in determining the amount of
income tax benefit that results from a loss from continuing operations. As a result of reviewing
the application of this requirement to our loss from continuing operations for 2009, during the
first quarter of 2010 we recorded an additional income tax benefit related to the fourth quarter of
2009. This income tax benefit was exactly offset by income tax expense on other comprehensive
income. However, while the income tax benefit is reported on the condensed consolidated statement
of operations and reduced our net loss, the income tax expense on other comprehensive income is
recorded directly to AOCI, which is a component of stockholders equity. Because the income tax
expense on other comprehensive income is equal to the income tax benefit, our net deferred tax
position is not impacted.
Section 382 of the Internal Revenue Code, or Section 382, imposes limitations on a
corporations ability to utilize NOLs if it experiences an ownership change. In general terms, an
ownership change may result from
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transactions increasing the cumulative ownership of certain
stockholders in the stock of a corporation by more than
50 percentage points over a three-year period. If we were to experience an ownership change,
utilization of our NOLs would be subject to an annual limitation under Section 382 determined by
multiplying the market value of our outstanding shares of stock at the time of the ownership change
by the applicable long-term tax-exempt rate. If an ownership change had occurred as of September
30, 2010, our annual NOL utilization would have been limited to approximately $54 million per year.
Any unused annual limitation may be carried over to later years within the allowed NOL carryforward
period. The amount of the limitation may, under certain circumstances, be increased or decreased by
built-in gains or losses held by us at the time of the change that are recognized in the five-year
period after the change.
We classify interest expense and penalties related to unrecognized tax benefits and interest
income on tax overpayments as components of income taxes (benefit). As of September 30, 2010, the
total amount of interest expense and penalties recognized on our condensed consolidated balance
sheet was $4 million and $1 million, respectively. The total amount of unrecognized tax benefit
that, if recognized, would affect our effective tax rate, was $33 million.
Our federal income tax returns for 2006 and prior years have been examined by the Internal
Revenue Service, or IRS. The U.S. federal statute of limitations remains open for the year 2004 and
later years. For the years 2007 and 2008, we are currently under audit by the IRS. We are also
under examination in various U.S. state and foreign jurisdictions. It is possible that these
examinations may be resolved within the next 12 months. Due to the potential for resolution of the
federal, state and foreign examinations and the expiration of various statutes of limitation, it is
reasonably possible that our gross unrecognized tax benefit may change within the next 12 months by
a range of $20 million to $25 million.
Under the Act, beginning with 2013, we will be required to include the Medicare Part D subsidy
we receive for providing prescription drug benefits to retirees in our taxable income for federal
income tax purposes. Although this requirement does not become effective until 2013, we were
required by accounting rules to record a charge of $20 million in the first quarter of 2010 for the
expected effect of this requirement. This charge was offset by our valuation allowance and will not
impact our income tax expense unless our judgment on the realizability of the deferred tax assets
changes.
16. Litigation
CHINESE-MANUFACTURED DRYWALL LAWSUITS
L&W Supply Corporation is one of many defendants in lawsuits relating to Chinese-made
wallboard installed in homes primarily in the southeastern United States during 2006 and 2007. The
wallboard was made in China by a number of manufacturers, including Knauf Plasterboard (Tianjin)
Co., and was sold or used by hundreds of distributors, contractors, and homebuilders. Knauf Tianjin
is an affiliate or indirect subsidiary of Knauf Gips KG, a multinational manufacturer of building
materials headquartered in Germany. The plaintiffs in these lawsuits, most of whom are homeowners,
claim that the Chinese-made wallboard is defective and emits elevated levels of sulfur gases
causing a bad smell and corrosion of copper or other metal surfaces. Plaintiffs also allege that
the Chinese-made wallboard causes health problems such as respiratory problems and allergic
reactions. The plaintiffs seek damages for the costs of removing and replacing the Chinese-made
wallboard and other allegedly damaged property as well as damages for bodily injury, including
medical monitoring in some cases. Most of the lawsuits against L&W Supply are part of the
consolidated multi-district litigation titled In re Chinese-Manufactured Drywall Products Liability
Litigation, MDL No. 2047, pending in New Orleans, Louisiana. The focus of the multi-district
litigation to date has been on plaintiffs property damage claims and not their alleged bodily
injury claims.
L&W Supplys sales of the allegedly defective Knauf Tianjin wallboard, which were
confined to the Florida region in 2006, were relatively limited. The amount of Knauf Tianjin
wallboard potentially sold by L&W Supply Corporation could completely furnish approximately 250-300
average-size houses; however, the actual number of
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homes involved is greater because many homes
contain a mixture of different brands of wallboard. Our records contain the addresses of the homes
and other construction sites to which L&W Supply delivered wallboard, but do
not specifically identify the manufacturer of the wallboard delivered. Therefore, where
Chinese-made wallboard is identified in a home, we can determine from our records whether L&W
Supply delivered wallboard to that home.
To date, of the claims asserted where our records indicate we delivered wallboard to the home,
we have identified approximately 210 homes where we have confirmed the presence of Knauf Tianjin
wallboard or, based on the date and location, the wallboard in the home could be Knauf Tianjin
wallboard. We have resolved the property damage claims relating to approximately 78 of those homes.
Although the rate of new claims has slowed, we expect to receive additional Chinese-made wallboard
claims but do not have sufficient information to estimate the likely number of additional claims.
The vast majority of Chinese drywall claims made against L&W Supply Corporation
relate to Knauf Tianjin board. However, we have received a few claims relating to other
Chinese-made wallboard delivered by L&W Supply Corporation. Most, but not all, of this other
Chinese-made wallboard was manufactured by Knauf at two other plants in China. We are not aware of
any instances in which the wallboard from the other Knauf Chinese plants has been determined to
cause odor or corrosion problems. If, however, the other Knauf Chinese-made wallboard is determined
to cause such problems, claims against L&W Supply Corporation and its potential liability could
increase.
As of September 30, 2010, our accrual was $10 million for the estimated costs of resolving the
Chinese wallboard property damage claims that have been asserted against L&W Supply. Our accrual is
based on, among other things, the number of homes for which claims have been asserted against L&W
Supply Corporation, the costs of resolving the claims for which an agreement has been
reached, and our estimated costs of resolving the remaining property damage claims that have been
asserted to date. Our accrual does not take into account legal fees and costs or the costs of
resolving claims for bodily injury arising from exposure to Chinese wallboard. It also does not
take into account potential future claims relating to Knauf Tianjin wallboard because we do not
have sufficient information at this time to estimate the number of future claims that might be
asserted. Our accrual also does not take into account any set-off for potential insurance
recoveries or potential recoveries from the manufacturer of the wallboard, although we believe such
recoveries are likely to offset a substantial portion of our costs for resolving claims.
Considering all factors known to date, we do not believe that these claims and other similar claims
that might be asserted will have a material adverse effect on our results of operations, financial
position or cash flows. However, there can be no assurance that the lawsuits will not have such an
effect.
DOMESTIC WALLBOARD LITIGATION
In the second quarter, two class action lawsuits were filed against United States Gypsum
Company alleging that our wallboard, which is manufactured in the United States, has the same
problems associated with some Chinese-made wallboard. Both of these lawsuits were voluntarily
dismissed by the plaintiffs in the third quarter.
ENVIRONMENTAL LITIGATION
We have been notified by state and federal environmental protection agencies of possible
involvement as one of numerous potentially responsible parties in a number of Superfund sites in
the United States. As a potentially responsible party, we may be responsible to pay for some part
of the cleanup of hazardous waste at those sites. In most of these sites, our involvement is
expected to be minimal. In addition, we are involved in environmental cleanups of other property
that we own or owned. We believe that we have properly accrued for our potential liability in
connection with these matters. Our accruals take into account all known or estimated undiscounted
costs associated with these sites, including site investigations and feasibility costs, site
cleanup and remediation, certain legal costs, and fines and penalties, if any. However, we continue
to review these accruals as additional information becomes available and revise them as
appropriate.
OTHER LITIGATION
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We are named as defendants in other claims and lawsuits arising from our operations, including
claims and lawsuits arising from the operation of our vehicles, product warranties, personal injury
and commercial disputes. We believe that we have properly accrued for our potential liability in
connection with these claims and suits, taking into account
the probability of liability, whether our exposure can be reasonably estimated and, if so, our
estimate of our liability or the range of our liability. We do not expect these or any other
litigation matters involving USG to have a material adverse effect upon our results of operations,
financial position or cash flows.
-22-
ITEM 2. MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
In the following Managements Discussion and Analysis of Financial Condition and Results of
Operations, USG, we, our and us refer to USG Corporation, a Delaware corporation, and its
subsidiaries included in the condensed consolidated financial statements, except as otherwise
indicated or as the context otherwise requires.
Overview
SEGMENTS
Through our subsidiaries, we are a leading manufacturer and distributor of building materials.
We produce a wide range of products for use in new residential, new nonresidential, and residential
and nonresidential repair and remodel construction as well as products used in certain industrial
processes. We estimate that during the first nine months of 2010
|
|
residential and nonresidential repair and remodel activity accounted for approximately 54% of
our net sales, |
|
|
new nonresidential construction accounted for approximately 23% of our net sales, |
|
|
new residential construction accounted for approximately 21% of our net sales, and |
|
|
other activities accounted for approximately 2% of our net sales. |
Our operations are organized into three reportable segments: North American Gypsum, Building
Products Distribution and Worldwide Ceilings.
North American Gypsum: North American Gypsum manufactures and markets gypsum and related products
in the United States, Canada and Mexico. It includes United States Gypsum Company, or U.S. Gypsum,
in the United States, the gypsum business of CGC Inc., or CGC, in Canada, and USG Mexico, S.A. de
C.V., or USG Mexico, in Mexico. North American Gypsums products are used in a variety of building
applications to finish the walls, ceilings and floors in residential, commercial and institutional
construction and in certain industrial applications. Its major product lines include
SHEETROCK® brand gypsum wallboard, a line of joint compounds used for finishing
wallboard joints also sold under the SHEETROCK® brand name, DUROCK® brand
cement board, FIBEROCK® brand gypsum fiber panels and SECUROCK® brand glass
mat sheathing used for building exteriors and gypsum fiber panels used as roof cover board.
Building Products Distribution: Building Products Distribution consists of L&W Supply Corporation
and its subsidiaries, or L&W Supply, the leading specialty building products distribution business
in the United States. It is a service-oriented business that stocks a wide range of construction
materials. It delivers less-than-truckload quantities of construction materials to job sites and
places them in areas where work is being done, thereby reducing the need for handling by
contractors.
Worldwide Ceilings: Worldwide Ceilings manufactures and markets interior systems products
worldwide. It includes USG Interiors, Inc., or USG Interiors, the international interior systems
business managed as USG International, and the ceilings business of CGC. Worldwide Ceilings is a
leading supplier of interior ceilings products used primarily in commercial applications. Worldwide
Ceilings manufactures ceiling tile in the United States and ceiling grid in the United States,
Canada, Europe and the Asia-Pacific region. It markets ceiling tile and ceiling grid in the United
States, Canada, Mexico, Europe, Latin America and the Asia-Pacific region. It also manufactures and
markets joint compound in Europe, Latin America and the Asia-Pacific region.
Geographic Information: For the first nine months of 2010, approximately 77% of our net sales were
attributable to the United States, Canada accounted for approximately 12% of our net sales and
other foreign countries accounted for the remaining 11%.
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FINANCIAL INFORMATION
Consolidated net sales in the third quarter of 2010 were $758 million, down 8% from the third
quarter of 2009. An operating loss of $58 million and a net loss of $100 million, or $1.00 per
diluted share, were incurred in the third quarter of 2010. These results compared with an operating
loss of $92 million and a net loss of $94 million, or $0.96 per diluted share, in the third quarter
of 2009.
As of September 30, 2010, we had $544 million of cash and cash equivalents and marketable
securities compared with $555 million as of June 30, 2010 and $690 million as of December 31, 2009.
Uses of cash during the first nine months of 2010 included $129 million for interest, $28 million
for severance and other obligations associated with restructuring activities and $18 million for
capital expenditures. See Liquidity below for additional information related to our liquidity and
expected cash requirements.
MARKET CONDITIONS AND OUTLOOK
Our businesses are cyclical in nature and sensitive to changes in general economic conditions,
including, in particular, conditions in the North American housing and construction-based markets,
which are our most significant markets. Those markets remained weak during the first nine months of
2010, although there were signs of stabilization in some sectors of them.
Housing starts in the United States are a major source of demand for our products. As reported
by the U.S. Census Bureau, housing starts were approximately 134,300 in the first quarter of 2010,
172,000 in the second quarter of 2010 and 161,000 in the third quarter of 2010, which are near the
lowest levels recorded in the last 50 years. Industry analysts forecasts for new home construction
in the United States in 2010 are for a range that does not exceed 630,000 units. The
seasonally-adjusted annualized rate of housing starts reported by the U.S. Census Bureau increased
to 608,000 units in August and 610,000 units in September after falling below 600,000 units in each
of the first three months following expiration of the federal home buyer tax credit at the end of
April 2010. We believe 2010 housing starts will be approximately 600,000 units. For 2011, industry
analysts forecasts for new home construction in the United States are for a range of from 630,000
to 850,000 units. We currently estimate that 2011 housing starts will be approximately 750,000
units.
As a result of the declines in new home construction, the repair and remodel market, which
includes renovation of both residential and nonresidential buildings, currently accounts for the
largest portion of our sales. Many buyers begin to remodel an existing home within two years of
purchase. According to the National Association of Realtors, sales of existing homes in the United
States increased to 5.2 million units in 2009 after decreasing in each of the previous two years
from a high of 6.5 million units in 2006. The declines in existing home sales in the years before
2009 and continued concerns regarding home resale values have contributed to a decrease in demand
for our products from the residential repair and remodel market. Nonresidential repair and remodel
activity is driven by factors including lease turnover rates, discretionary business investment,
job growth and governmental building-related expenditures. A number of industry analysts forecast
that residential repair and remodel spending will begin to increase in the fourth quarter of 2010.
We currently estimate that overall repair and remodel spending in 2010 will be approximately 2%
above the 2009 level and that overall repair and remodel spending in 2011 will be approximately 5%
above the 2010 level.
Demand for our products from new nonresidential construction is determined by floor space for
which contracts are signed. Installation of gypsum and ceilings products typically follows signing
of construction contracts by about a year. According to McGraw-Hill Construction, total floor space
for which new nonresidential construction contracts in the United States were signed declined 44%
in 2009 compared with 2008. This followed an 18% decrease in 2008 compared with 2007. Floor space
for which new nonresidential construction contracts were signed declined in the first nine months
of 2010 compared with the first nine months of 2009. McGraw-Hill Construction forecasts that total
floor space for which new nonresidential construction contracts in the United States are signed
will decline approximately 14% in 2010 from the 2009 level and will increase 13% in 2011 from the
2010 level.
-24-
The markets that we serve, including, in particular, the housing and construction-based
markets, are affected by economic conditions, the availability of credit, lending practices,
interest rates, the unemployment rate and consumer confidence. An increase in interest rates,
continued high levels of unemployment, continued restrictive lending practices, a decrease in
consumer confidence or other adverse economic conditions could have a material adverse effect on
our business, financial condition and results of operations. Our businesses are also affected by a
variety of other factors beyond our control, including the inventory of unsold homes, which remains
at an historically high level, the level of foreclosures, home resale rates, housing affordability,
office and retail vacancy rates and foreign currency exchange rates. Since we operate in a variety
of geographic markets, our businesses are subject to the economic conditions in each of these
geographic markets. Those conditions vary regionally, with emerging markets generally recovering
from the economic downturn more rapidly than developed regions. General economic downturns or
localized downturns in the regions where we have operations may have a material adverse effect on
our business, results of operations and financial condition.
Our results of operations have been adversely affected by the economic downturn, the continued
lack of availability of nonconforming mortgages and illiquidity in commercial construction markets.
During the first nine months of 2010, our North American Gypsum segment continued to be adversely
affected by the extended downturn in the residential housing market and other construction
activity. Our Building Products Distribution segment, which serves both the residential and
commercial markets, and our Worldwide Ceilings segment, which primarily serves the commercial
markets, have been adversely affected by lower product shipments and selling prices resulting from
the significant reduction in commercial construction activity.
Industry shipments of gypsum wallboard in the United States (including imports)
were an estimated 13.3 billion square feet in first nine months of 2010, down approximately 6%
compared with 14.2 billion square feet in the first nine months of 2009. We are now estimating that
industry shipments in the United States for all of 2010 will be below 18.0 billion square feet.
U.S. Gypsum shipped 3.25 billion square feet of SHEETROCK® brand gypsum wallboard
in the first nine months of 2010, an 11% decrease from 3.66 billion square feet in the first nine
months of 2009. The percentage decline of U.S. Gypsums wallboard shipments in the first nine
months of 2010 compared with the first nine months of 2009 exceeded the decline for the industry
primarily due to our efforts to maximize realization of the wallboard price increases we
implemented earlier this year and to improve profitability. U.S. Gypsums share of the gypsum
wallboard market in the United States was approximately 25% in the first nine months of 2010
compared to 27% in the first nine months of 2009. Its share of the gypsum wallboard market in the
United States was approximately 25% in the third quarter of 2010, unchanged from the second quarter
of 2010 and down from 26% in the third quarter of 2009.
Currently, there is significant excess wallboard production capacity industry-wide in the
United States. Industry capacity in the United States was approximately 34.4 billion square feet as
of January 1, 2010. We estimate that the industry capacity utilization rate was approximately 51%
during the first nine months of both 2010 and 2009. We project that the industry capacity
utilization rate will remain at approximately that level for the balance of 2010. Despite our
realization of some price improvement since the latter part of the first quarter, at such a low
level of capacity utilization, there could be continued pressure on gypsum wallboard selling prices
and gross margins.
-25-
RESTRUCTURING AND OTHER INITIATIVES
We have been scaling back our operations in response to market conditions since the downturn
began in 2006. Since mid-2006, we have temporarily idled or permanently closed approximately 3.6
billion square feet of our highest-cost wallboard manufacturing capacity.
Since January 1, 2007, we have eliminated approximately 4,240 salaried and hourly positions,
including 395 positions eliminated during the first nine months of 2010. As part of L&W Supplys
efforts to reduce its cost structure in light of market conditions, it has closed a total of 101
distribution centers since January 1, 2007. It re-opened two distribution centers during the third
quarter of 2010 and served its customers from 163 centers in the United States as of September 30,
2010.
We did not initiate any restructuring activities during the third quarter of 2010. We will
continue to adjust our operations to the conditions in our markets.
Historically, the housing and other construction markets that we serve have been deeply
cyclical. Downturns in demand are typically steep and last several years, but they have typically
been followed by periods of strong recovery. If the recovery from this cycle results in increases
in demand similar to those realized in recoveries from past cycles, we believe we will generate
significant cash flows when our markets recover. We regularly monitor forecasts prepared by
external economic forecasters and review our facilities and other assets to determine which of
them, if any, are impaired under applicable accounting rules. In the third quarter of 2010, we
recorded long-lived asset impairment charges of $28 million related to three gypsum wallboard
production facilities and one paper production facility that were previously idled. During the
first six months of 2010, we recorded long-lived asset impairment charges of $5 million related to
distribution centers that we closed and a gypsum wallboard production facility that we permanently
closed during that period. We recorded these impairment charges because the carrying value of these
facilities exceeded the estimated future undiscounted cash flows for their remaining useful lives
due to the extended downturn in our markets and our forecasts regarding the timing and rate of the
recovery in those markets. Because we believe that a significant recovery in the housing and other
construction markets we serve is likely to begin in the next two to three years, we determined that
there were no other impairments of our long-lived assets during the first nine months of 2010.
However, if the downturn in our markets does not reverse or the downturn is significantly
further extended, material write-downs or impairment charges may be required in the future. If
these conditions were to materialize or worsen, or if there is a fundamental change in the housing
and other construction markets we serve, which individually or collectively lead to a significantly
extended downturn or decrease in demand, we may permanently close production and distribution
facilities and material restructuring and impairment charges may be necessary. The magnitude and
timing of those possible charges would be dependent on the severity
and duration of the extended downturn, should it materialize, and cannot
be determined at this time. Any material cash or noncash restructuring or impairment charges,
including write-downs of property, plant and equipment, would have a material adverse effect on our
results of operations and financial condition. We will continue to monitor economic forecasts and
their effect on our facilities to determine whether any of our assets are impaired.
Our focus on costs and efficiencies, including capacity closures and overhead reductions, has
helped to mitigate the effects of the downturn in all of our markets. As economic and market
conditions warrant, we will evaluate alternatives to further reduce costs, improve operational
efficiency and maintain adequate liquidity. Actions to reduce costs and improve efficiencies could
require us to record additional restructuring charges. See the discussion under Liquidity and
Capital Resources below for information regarding our cash position and credit facilities. See Part
I, Item 1A, Risk Factors, in our 2009 Annual Report on Form 10-K for additional information
regarding conditions affecting our businesses, the possibility that additional capital investment
would be required to address future environmental laws and regulations and the effects of climate
change and other risks and uncertainties that affect us.
-26-
KEY OBJECTIVES AND STRATEGIES
While adjusting our operations during this challenging business cycle, we are continuing to
focus on the following key objectives and strategic priorities:
Objectives:
|
|
extend our customer satisfaction leadership; |
|
|
|
improve operating efficiencies and reduce costs; |
|
|
|
maintain financial flexibility; |
Strategic Priorities:
|
|
strengthen our core businesses; |
|
|
|
expand internationally; |
|
|
|
grow product adjacencies by expanding our current product lines; and |
|
|
|
accelerate innovation. |
Consolidated Results of Operations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
% Increase |
|
(dollars in millions, except per-share data) |
|
2010 |
|
|
2009 |
|
|
(Decrease) |
|
|
Three Months ended September 30: |
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
758 |
|
|
$ |
822 |
|
|
|
(8 |
)% |
Cost of products sold |
|
|
707 |
|
|
|
784 |
|
|
|
(10 |
)% |
Gross profit |
|
|
51 |
|
|
|
38 |
|
|
|
34 |
% |
Selling and administrative expenses |
|
|
74 |
|
|
|
67 |
|
|
|
10 |
% |
Restructuring and long-lived asset impairment charges |
|
|
35 |
|
|
|
22 |
|
|
|
59 |
% |
Goodwill and other intangible asset impairment charges |
|
|
|
|
|
|
41 |
|
|
|
|
|
Operating loss |
|
|
(58 |
) |
|
|
(92 |
) |
|
|
(37 |
)% |
Interest expense |
|
|
45 |
|
|
|
42 |
|
|
|
7 |
% |
Interest income |
|
|
(1 |
) |
|
|
(2 |
) |
|
|
(50 |
)% |
Other income, net |
|
|
|
|
|
|
(1 |
) |
|
|
|
|
Income tax benefit |
|
|
(2 |
) |
|
|
(37 |
) |
|
|
(95 |
)% |
Net loss |
|
|
(100 |
) |
|
|
(94 |
) |
|
|
6 |
% |
Diluted loss per share |
|
|
(1.00 |
) |
|
|
(0.96 |
) |
|
|
4 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months ended September 30: |
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
2,243 |
|
|
$ |
2,515 |
|
|
|
(11 |
)% |
Cost of products sold |
|
|
2,123 |
|
|
|
2,378 |
|
|
|
(11 |
)% |
Gross profit |
|
|
120 |
|
|
|
137 |
|
|
|
(12 |
)% |
Selling and administrative expenses |
|
|
231 |
|
|
|
219 |
|
|
|
5 |
% |
Restructuring and long-lived asset impairment charges |
|
|
54 |
|
|
|
51 |
|
|
|
6 |
% |
Goodwill and other intangible asset impairment charges |
|
|
|
|
|
|
41 |
|
|
|
|
|
Operating loss |
|
|
(165 |
) |
|
|
(174 |
) |
|
|
(5 |
)% |
Interest expense |
|
|
134 |
|
|
|
120 |
|
|
|
12 |
% |
Interest income |
|
|
(3 |
) |
|
|
(3 |
) |
|
|
|
|
Other income, net |
|
|
|
|
|
|
(10 |
) |
|
|
|
|
Income tax benefit |
|
|
(12 |
) |
|
|
(92 |
) |
|
|
(87 |
)% |
Net loss |
|
|
(284 |
) |
|
|
(189 |
) |
|
|
50 |
% |
Diluted loss per share |
|
|
(2.85 |
) |
|
|
(1.91 |
) |
|
|
49 |
% |
|
NET SALES
Consolidated net sales in the third quarter of 2010 were down $64 million, or 8%, compared
with the third quarter of 2009. This decrease reflected a 7% decline in net sales for North
American Gypsum, a 15% decline in net sales for Building Products Distribution and slightly higher
net sales for Worldwide Ceilings. The lower level of net sales in the third quarter of 2010 for
North American Gypsum was largely attributable to a 12% decline in U.S. Gypsums
SHEETROCK® brand gypsum wallboard volume and a 1% decrease in average gypsum wallboard
selling prices compared with the third quarter of 2009. Net sales for Building Products
Distribution were down primarily due to a 24% decrease in gypsum wallboard volume, partially offset
by 6% higher gypsum wallboard selling prices, and a 12% decrease in sales of other products. Net
sales for Worldwide Ceilings were up slightly reflecting increased shipments of ceiling tile (up
9%) in the United States, partially offset by lower demand for several product lines in
-27-
Europe and
Latin America.
Consolidated net sales in the first nine months of 2010 were down $272 million, or 11%,
compared with the first nine months of 2009. This decrease reflected a 7% decline in net sales for
North American Gypsum, a 20% decline in net sales for Building Products Distribution and a 1%
decline in net sales for Worldwide Ceilings. The lower level of net sales in the first nine months
of 2010 for North American Gypsum was largely attributable to an 11% decline in U.S. Gypsums
SHEETROCK® brand gypsum wallboard volume and a 6% decrease in average gypsum wallboard
selling prices. Net sales for Building Products Distribution were down primarily due to a 21%
decrease in gypsum wallboard volume, 4% lower gypsum wallboard selling prices and a 19% decrease in
sales of other products. Net sales for Worldwide Ceilings were down primarily due to lower volumes
in the United States for ceiling grid (down 2%) and ceiling tile (down 4%), partially offset by
increased demand for several product lines in Europe and Latin America.
COST OF PRODUCTS SOLD
Cost of products sold for the third quarter of 2010 decreased $77 million, or 10%, compared
with the third quarter of 2009 primarily reflecting lower product volumes. Manufacturing costs per
unit for U.S. Gypsums SHEETROCK® brand gypsum wallboard were down 2% in the third
quarter of 2010 compared with the third quarter of 2009. A 14% decrease in per unit costs for
energy was partially offset by a 4% increase in per unit costs for raw materials, primarily
wastepaper, and a 2% increase in per unit fixed costs due to lower gypsum wallboard production
volume. Compared to the second quarter of 2010, SHEETROCK® brand gypsum wallboard
manufacturing costs per unit decreased 1%.
Cost of products sold for the first nine months of 2010 decreased $255 million, or 11%,
compared with the first nine months of 2009 primarily reflecting lower product volumes.
Manufacturing costs per unit for U.S. Gypsums SHEETROCK® brand gypsum wallboard were
down 3% in the first nine months of 2010 compared with the first nine months of 2009. A 15%
decrease in per unit costs for energy was partially offset by a 5% increase in per unit fixed costs
due to lower gypsum wallboard production volume.
For USG Interiors, third quarter 2010 manufacturing costs per unit for ceiling grid increased
compared to the third quarter of 2009 primarily due to increasing steel costs during the quarter,
but remained favorable for the first nine months of 2010 compared to first nine months of 2009.
Manufacturing costs per unit for ceiling tile decreased in the third quarter of 2010, but were
higher for first nine months of 2010 compared to the first nine months of 2009 primarily due to
higher per unit costs for raw materials, primarily wool and wastepaper, and higher per unit fixed
costs due to lower ceiling tile production volume. These unfavorable factors were partially offset
by lower per unit costs for energy.
GROSS PROFIT
Gross profit for the third quarter of 2010 increased $13 million, or 34%, compared with the
third quarter of 2009. Gross profit as a percentage of net sales was 6.7% for the third quarter of
2010 compared with 4.6% for the third quarter of 2009. The higher percentage for the third quarter
of 2010 was primarily due to lower product costs for many product lines that more than offset the
impact of lower volume.
Gross profit for the first nine months of 2010 decreased $17 million, or 12%, compared with
the first nine months of 2009. Gross profit as a percentage of net sales was 5.3% for the first
nine months of 2010 compared with 5.4% for the first nine months of 2009. The lower percentage for
the first nine months of 2010 was primarily due to lower volume and gross margin for gypsum
wallboard.
-28-
SELLING AND ADMINISTRATIVE EXPENSES
Selling and administrative expenses totaled $74 million in the third quarter of 2010 compared
with $67 million in the third quarter of 2009, an increase of $7 million, or 10%, primarily
reflecting higher expenses associated with our marketing programs and our employee retirement
plans. As a percentage of net sales, selling and administrative expenses were 9.8% for the third
quarter of 2010 and 8.2% for the third quarter of 2009.
Selling and administrative expenses totaled $231 million in the first nine months of 2010
compared with $219 million in the first nine months of 2009, an increase of $12 million, or 5%,
primarily reflecting higher expenses associated with our employee retirement plans and long-term,
share-based incentive compensation plan. As a percentage of net sales, selling and administrative
expenses were 10.3% for the first nine months of 2010 and 8.7% for the first nine months of 2009.
RESTRUCTURING AND LONG-LIVED ASSET IMPAIRMENT CHARGES
Third quarter 2010 restructuring and long-lived asset impairment charges totaled $35 million.
These charges included $6 million for lease obligations and $1 million for severance related to
prior-period restructuring activities. The charges for the quarter also included $28 million for
long-lived asset impairments related to the write-down of the carrying values of machinery,
equipment and buildings at the temporarily idled gypsum wallboard production facilities in
Baltimore, Md., and Stony Point, N.Y., one of the temporarily idled gypsum wallboard production
facilities in Jacksonville, Fla. and the temporarily idled paper production facility in
Jacksonville, Fla. The carrying value of the machinery, equipment and buildings exceeded the
estimated future undiscounted cash flows for their remaining useful lives due to the extended
downturn in our markets and our forecasts regarding the timing and rate of recovery in those
markets.
Total restructuring and long-lived asset impairment charges for the first nine months of 2010
were $54 million. This amount included (1) the $35 million of third quarter charges described
above, (2) $7 million of second quarter charges, of which $4 million was for severance, $1 million
was for long-lived asset impairments and lease terminations and $2 million was for other exit costs
related to the curtailment of operations at a mining facility in Canada, the closure of one
distribution center, the closure of an office and warehouse in Europe and continuing charges and
adjustments related to prior-period restructuring initiatives and (3) $12 million of first quarter
charges, of which $5 million was for severance, $5 million was for long-lived asset impairments and
lease terminations and $2 million was for other exit costs related to the closure of four
distribution centers, a gypsum wallboard production facility in Southard, Okla., that was
permanently closed in April 2010 and the gypsum wallboard production facility in Stony Point, N.Y.,
that was temporarily idled in June 2010.
Third quarter 2009 restructuring and long-lived asset impairment charges totaled $22 million
and consisted of $10 million for asset impairments, $6 million for lease terminations, $4 million
for severance and $2 million for other exit costs. Total restructuring and long-lived asset
impairment charges for the first nine months of 2009 were $51 million. This amount included the (1)
$22 million of third quarter charges described above, (2) $19 million of second quarter charges, of
which $6 million was for severance, $5 million was for lease terminations, $3 million was for asset
impairments and $5 million was for the write-off of repair parts and other exit costs and (3) $10
million of first quarter charges, of which $7 million related to leased space that we no longer
occupy in our corporate headquarters, $2 million was for severance and $1 million was for costs
related to production facilities that were temporarily idled or permanently closed prior to 2009.
Restructuring-related payments totaled $28 million in the first nine months of 2010. We expect
future payments to be approximately $10 million during the remainder of 2010, $14 million in 2011
and $9 million after 2011. All restructuring-related payments in 2010 were funded with cash from
operations or cash on hand. We also expect that the future payments will be funded with cash from
operations or cash on hand. See Note 3 to the condensed consolidated financial statements for
additional information related to our restructuring reserve.
-29-
GOODWILL AND OTHER INTANGIBLE ASSET IMPAIRMENT CHARGES
In the third quarter of 2009, we recorded noncash impairment charges totaling $41 million
associated with the goodwill and other intangible assets of L&W Supply. Of this amount, $12 million
related to L&W Supplys remaining goodwill balance and $29 million related to its intangible assets
associated with trade names.
INTEREST EXPENSE
Interest expense was $45 million in the third quarter of 2010 compared with $42 million in the
third quarter of 2009. For the first nine months of 2010, interest expense was $134 million
compared with $120 million for the first nine months of 2009. Interest expense was higher in the
2010 periods primarily due to higher levels of borrowings.
OTHER INCOME, NET
Other income, net was zero in the third quarter of 2010 compared with $1 million in the third
quarter of 2009. Other income, net was zero in the first nine months of 2010, while other income,
net of $10 million in the first nine months of 2009 reflected the reversal of the remaining $10
million of embedded derivative liability related to our $400 million of 10% convertible senior
notes as a result of the approval of the conversion feature of the notes by our stockholders in
February 2009.
INCOME TAX BENEFIT
Income tax benefit was $2 million in the third quarter of 2010, and our income tax benefit was
$37 million in the third quarter of 2009. We had an effective tax benefit rate of 1.5% for the
third quarter of 2010 and a tax benefit rate of 28.3% for the third quarter of 2009. Income tax
benefit was $12 million for the first nine months of 2010 and $92 million for the first nine months
of 2009. Our effective tax benefit rates were 4.0% for the first nine months of 2010 and 32.8% for
the first nine months of 2009. Since recording a full valuation allowance against the federal and
most state deferred tax assets, the effective tax rate in 2010 is lower as we do not benefit losses
in those jurisdictions and have a provision in foreign and some state jurisdictions. In addition,
during the first quarter of 2010, we recorded a noncash income tax benefit of $19 million related
to the fourth quarter of 2009 resulting from the requirement to consider all items (including items
recorded in other comprehensive income) in determining the amount of income tax benefit that
results from a loss from continuing operations. This income tax benefit was offset by income tax
expense on other comprehensive income.
NET LOSS
A net loss of $100 million, or $1.00 per diluted share, was recorded in the third quarter of
2010 compared with a net loss of $94 million, or $0.96 per diluted share, in the third quarter of
2009. A net loss of $284 million, or $2.85 per diluted share, was recorded for the first nine
months of 2010 compared with a net loss of $189 million, or $1.91 per diluted share, for the first
nine months of 2009.
-30-
Core Business Results of Operations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months |
|
|
Nine Months |
|
|
|
ended September 30, |
|
|
ended September 30, |
|
(millions) |
|
2010 (a) |
|
|
2009 (b) |
|
|
2010 (a) |
|
|
2009 (b) |
|
|
Net Sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Gypsum: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
United States Gypsum Company |
|
$ |
325 |
|
|
$ |
354 |
|
|
$ |
993 |
|
|
$ |
1,117 |
|
CGC Inc. (gypsum) |
|
|
70 |
|
|
|
69 |
|
|
|
221 |
|
|
|
194 |
|
USG Mexico, S.A. de C.V. |
|
|
37 |
|
|
|
37 |
|
|
|
110 |
|
|
|
106 |
|
Other (c) |
|
|
7 |
|
|
|
10 |
|
|
|
22 |
|
|
|
30 |
|
Eliminations |
|
|
(26 |
) |
|
|
(27 |
) |
|
|
(81 |
) |
|
|
(84 |
) |
|
Total |
|
|
413 |
|
|
|
443 |
|
|
|
1,265 |
|
|
|
1,363 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Building Products Distribution: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
L&W Supply Corporation |
|
|
281 |
|
|
|
329 |
|
|
|
811 |
|
|
|
1,019 |
|
|
|
Worldwide Ceilings: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
USG Interiors, Inc. |
|
|
114 |
|
|
|
108 |
|
|
|
328 |
|
|
|
339 |
|
USG International |
|
|
59 |
|
|
|
60 |
|
|
|
173 |
|
|
|
167 |
|
CGC Inc. (ceilings) |
|
|
15 |
|
|
|
14 |
|
|
|
48 |
|
|
|
42 |
|
Eliminations |
|
|
(14 |
) |
|
|
(9 |
) |
|
|
(38 |
) |
|
|
(31 |
) |
|
Total |
|
|
174 |
|
|
|
173 |
|
|
|
511 |
|
|
|
517 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Eliminations |
|
|
(110 |
) |
|
|
(123 |
) |
|
|
(344 |
) |
|
|
(384 |
) |
|
Total |
|
$ |
758 |
|
|
$ |
822 |
|
|
$ |
2,243 |
|
|
$ |
2,515 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating Profit (Loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Gypsum: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
United States Gypsum Company |
|
$ |
(46 |
) |
|
$ |
(31 |
) |
|
$ |
(99 |
) |
|
$ |
(77 |
) |
CGC Inc. (gypsum) |
|
|
3 |
|
|
|
1 |
|
|
|
16 |
|
|
|
2 |
|
USG Mexico, S.A. de C.V. |
|
|
5 |
|
|
|
4 |
|
|
|
12 |
|
|
|
9 |
|
Other (c) |
|
|
(5 |
) |
|
|
(5 |
) |
|
|
(18 |
) |
|
|
(6 |
) |
|
Total |
|
|
(43 |
) |
|
|
(31 |
) |
|
|
(89 |
) |
|
|
(72 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Building Products Distribution: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
L&W Supply Corporation |
|
|
(24 |
) |
|
|
(73 |
) |
|
|
(85 |
) |
|
|
(109 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Worldwide Ceilings: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
USG Interiors, Inc. |
|
|
17 |
|
|
|
16 |
|
|
|
47 |
|
|
|
48 |
|
USG International |
|
|
3 |
|
|
|
2 |
|
|
|
8 |
|
|
|
4 |
|
CGC Inc. (ceilings) |
|
|
1 |
|
|
|
3 |
|
|
|
7 |
|
|
|
5 |
|
|
Total |
|
|
21 |
|
|
|
21 |
|
|
|
62 |
|
|
|
57 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Corporate |
|
|
(13 |
) |
|
|
(12 |
) |
|
|
(50 |
) |
|
|
(53 |
) |
Eliminations |
|
|
1 |
|
|
|
3 |
|
|
|
(3 |
) |
|
|
3 |
|
|
Total |
|
$ |
(58 |
) |
|
$ |
(92 |
) |
|
$ |
(165 |
) |
|
$ |
(174 |
) |
|
|
|
|
(a) |
|
The total operating loss for the third quarter of 2010 included restructuring and long-lived
asset impairment charges totaling $35 million. On a segment basis, $30 million of the charges
related to North American Gypsum and $5 million to Building Products Distribution. The total
operating loss for the first nine months of 2010 included restructuring and long-lived asset
impairment charges totaling $54 million. On a segment basis, $40 million of the charges
related to North American Gypsum and $14 million to Building Products Distribution. |
|
(b) |
|
The total operating loss for the third quarter of 2009 included restructuring and long-lived
asset impairment charges totaling $22 million. On a segment basis, $11 million of the charges
related to North American Gypsum, $8 million to Building Products Distribution, $2 million to
Worldwide Ceilings and $1 million to Corporate. The total operating loss for the first nine
months of 2009 included restructuring and long-lived asset impairment charges totaling $51
million. On a segment basis, $24 million of the charges related to North American Gypsum, $14
million to Building Products Distribution, $3 million to Worldwide Ceilings and $10 million to
Corporate. The total operating losses for the third quarter and first nine months of 2009
also included goodwill and other intangible asset impairment charges of $41 million related to
Building Products Distribution. |
|
(c) |
|
Includes a shipping company in Bermuda and a mining operation in Nova Scotia, Canada. |
-31-
NORTH AMERICAN GYPSUM
Net sales for North American Gypsum were $413 million in the third quarter of 2010 compared
with $443 million in the third quarter of 2009, a decline of $30 million, or 7%. An operating loss
of $43 million was incurred in the third quarter of 2010 compared with an operating loss of $31
million in the third quarter of 2009. Net sales were $1.265 billion in the first nine months of
2010 compared with $1.363 billion in the first nine months of 2009, a decline of $98 million, or
7%. An operating loss of $89 million was incurred in the first nine months of 2010 compared with an
operating loss of $72 million in the first nine months of 2009.
United States Gypsum Company: Net sales in the third quarter of 2010 declined $29 million, or 8%,
compared with the third quarter of 2009. Approximately $17 million of the decrease was attributable
to a 12% decline in SHEETROCK® brand gypsum wallboard volume and approximately $1
million of the decrease was attributable to a 1% decrease in average gypsum wallboard selling
prices. Net sales for SHEETROCK® brand joint treatment products declined $6 million,
while net sales of other complementary products were down $5 million compared with the third
quarter of 2009.
An operating loss of $46 million was recorded in the third quarter of 2010 compared with an
operating loss of $31 million in the third quarter of 2009. The $15 million unfavorable change in
operating loss reflected a $19 million increase in restructuring and long-lived asset impairment
charges and a $4 million decrease in gross profit for SHEETROCK® brand joint treatment
products, partially offset by an aggregate operating profit improvement of $8 million primarily due
to increased gross profit for several complementary product lines, including DUROCK®
brand cement board and FIBEROCK® brand gypsum fiber panels. A $2 million decrease due to
the lower gypsum wallboard volume was offset by a $2 million increase due to a higher gypsum
wallboard gross margin as a result of 2% lower per unit costs.
New housing construction remained weak through the third quarter of 2010, resulting
in reduced demand for gypsum wallboard compared to the third quarter of 2009. U.S. Gypsum shipped
1.03 billion square feet of SHEETROCK® brand gypsum wallboard in the third quarter of
2010, a 12% decrease from 1.17 billion square feet in the third quarter of 2009. We estimate that
the industry capacity utilization rate averaged approximately 50% for the third quarter of 2010.
The capacity utilization rate was approximately 42% for U.S. Gypsum during that quarter.
In the third quarter of 2010, our nationwide average realized selling price for
SHEETROCK® brand gypsum wallboard was $114.45 per thousand square feet, down 1% from
$115.33 in the third quarter of 2009 and up slightly from $114.17 in the second quarter 2010.
Manufacturing costs per unit for U.S. Gypsums SHEETROCK® brand gypsum wallboard
were down 2% in the third quarter of 2010 compared with the third quarter of 2009. A 14% decrease
in per unit costs for energy was partially offset by a 4% increase in per unit costs for raw
materials, primarily wastepaper, and a 2% increase in per unit fixed costs due to lower gypsum
wallboard production volume. Compared to the second quarter of 2010, SHEETROCK® brand
gypsum wallboard manufacturing costs per unit decreased 1%.
Net sales and gross profit for SHEETROCK® brand joint treatment products
declined $6 million and $4 million, respectively, for the third quarter of 2010 compared with the
third quarter of 2009. These results reflected 8% lower joint compound volume partially offset by
2% higher average realized selling prices. Manufacturing costs per unit for joint compound products
increased 6%, primarily due to increased packaging costs. Net sales of DUROCK® brand
cement board increased in the third quarter of 2010 compared with the third quarter of 2009 due to
4% higher selling prices, while volume was unchanged. Gross profit for cement board also benefited
from 3% lower per unit manufacturing costs. Net sales for FIBEROCK® brand gypsum fiber
panels also increased in the third quarter of 2010 compared with the third quarter of 2009
reflecting a 6% increase in volume partially offset by a 5% decrease in selling prices. Gross
profit for gypsum fiber panels increased due to the increased volume and 8% lower per unit
manufacturing costs.
-32-
CGC Inc.: Net sales increased $1 million, or 1%, in the third quarter of 2010 compared with the
third quarter of 2009. The favorable effects of currency translation increased net sales by $4
million, while net sales of SHEETROCK® brand gypsum wallboard declined $1 million and
net sales of nonwallboard products decreased $2 million. Operating profit increased to $3 million
in the third quarter of 2010 compared with $1 million in the third quarter of 2009 primarily due to
an aggregate $2 million increase in gross profit for nonwallboard products.
USG Mexico, S.A. de C.V.: Net sales in the third quarter of 2010 for our Mexico-based subsidiary
were $37 million, unchanged from the third quarter of 2009. A $2 million decrease in sales of
SHEETROCK® brand gypsum wallboard was offset by an aggregate $2 million increase in net
sales of complementary products. The lower level of gypsum wallboard sales reflected a 27% decrease
in volume, partially offset by a 5% increase in selling prices. Operating profit was $5 million in
the third quarter of 2010 compared with $4 million in the third quarter of 2009.
BUILDING PRODUCTS DISTRIBUTION
L&W Supplys net sales in the third quarter of 2010 were $281 million, down $48 million, or
15%, compared with the third quarter of 2009. A 24% decrease in gypsum wallboard shipments, which
adversely affected net sales by $26 million, was partially offset by a 6% increase in average
gypsum wallboard selling prices which favorably affected sales by $5 million. Net sales of
construction metal products decreased $7 million, or 10%, while net sales of ceilings products
increased $1 million, or 2%. Net sales of all other nonwallboard products decreased $21 million, or
23%. As a result of lower product volumes, same-location net sales for the third quarter of 2010
were down 5% compared with the third quarter of 2009.
An operating loss of $24 million was incurred in the third quarter of 2010 compared with an
operating loss of $73 million in the third quarter of 2009. The $49 million favorable change in
operating loss primarily reflected a $41 million charge recorded in the third quarter of 2009 for
goodwill and other intangible asset impairment, a $15 million decrease in operating expenses and a
$3 million decrease in restructuring charges. The lower gypsum wallboard shipments adversely
affected operating profit by $5 million. A 6% decline in gypsum wallboard gross margin reduced
operating profit by $1 million. The decline in wallboard gross margin was attributable to a
reduction in vendor rebates as a result of the decrease in volume. Gross profit for other product
lines decreased $4 million.
For the first nine months of 2010, L&W Supplys net sales were $811 million compared with
$1.019 billion for the first nine months of 2009, a decline of 20%. An operating loss of $85
million was incurred in the first nine months of 2010 compared with an operating loss of $109
million in the first nine months of 2009.
L&W Supply re-opened two distribution centers and opened one new center during the
third quarter of 2010 and served its customers from 163 centers in the United States as of
September 30, 2010. L&W Supply operated 164 centers as of December 31, 2009 and 184 centers as of
September 30, 2009.
WORLDWIDE CEILINGS
Net sales for Worldwide Ceilings were $174 million in the third quarter of 2010 compared with
$173 million in the third quarter of 2009. Operating profit in the third quarter of 2010 was $21
million, unchanged from the third quarter of 2009. For the first nine months of 2010, net sales
were $511 million compared with $517 million in the first nine months of 2009, a decrease of 1%.
However, operating profit increased $5 million, or 9%, to $62 million compared with $57 million for
first nine months of 2009.
USG Interiors, Inc.: Net sales in the third quarter of 2010 for our domestic ceilings business
were $114 million and its operating profit was $17 million. These results compared with net sales
of $108 million and operating profit of $16 million for the third quarter of 2009.
Net sales of ceiling tile increased $3 million in the third quarter of 2010 compared with the
third quarter of 2009 reflecting a 9% increase in volume, partially offset by 2% lower selling
prices. Sales of ceiling grid were virtually unchanged as 2% higher selling prices were offset by
2% lower volume. Sales of other products increased $3 million.
-33-
Gross profit for ceiling tile and other products increased an aggregate of $1 million, while
gross profit for ceiling grid was unchanged in the third quarter of 2010 compared with the third
quarter of 2009. A modest increase in gross margin for ceiling grid was offset by the lower volume.
USG International: USG International reported net sales of $59 million in the third quarter of
2010 compared with $60 million in the third quarter of 2009. Operating profit was $3 million in the
third quarter of 2010 compared with $2 million in the third quarter of 2009 which included $2
million in restructuring charges. These results reflected reduced demand for ceiling grid in Europe
and complementary gypsum products in Latin America.
CGC Inc.: Net sales were $15 million in the third quarter of 2010, an increase of $1 million
compared with the third quarter of 2009. Operating profit declined to $1 million compared with $3
million in the third quarter of 2009 primarily due to lower grid volume and higher ceiling tile and
grid costs.
Liquidity and Capital Resources
LIQUIDITY
As of September 30, 2010, we had $544 million of cash and cash equivalents and marketable
securities compared with $555 million as of June 30, 2010 and $690 million as of December 31, 2009.
Uses of cash during the first nine months of 2010 included $129 million for interest, $28 million
for severance and other obligations associated with restructuring activities and $18 million for
capital expenditures. Our total liquidity as of September 30, 2010 was $688 million, including $144
million in borrowing availability under our revolving credit facilities.
Our cash and marketable securities are invested pursuant to an investment policy that has
preservation of principal as its primary objective. The policy includes provisions regarding
diversification, credit quality and maturity profile that are designed to minimize the overall risk
profile of our investment portfolio. The securities in the portfolio are subject to normal market
fluctuations. See Note 6 to the condensed consolidated financial statements for additional
information regarding our investments in marketable securities.
Our credit facility, which is guaranteed by, and secured by trade receivables and inventory
of, our significant domestic subsidiaries, matures in August 2012 and provides for revolving loans
of up to $500 million based upon a borrowing base determined by reference to the levels of trade
receivables and inventory securing the facility. Availability under the credit facility will
increase or decrease depending on changes to the borrowing base over time. The facility has a
single financial covenant a minimum fixed charge coverage ratio that will only apply if
borrowing availability under the facility is less than $75 million. We do not satisfy the fixed
charge coverage ratio as of the date of this report. As of the most recent borrowing base report
delivered under the credit facility, which reflects trade receivables and inventory as of September
30, 2010, our borrowing availability under the credit facility, taking into account outstanding
letters of credit of $80 million and the $75 million availability requirement for the minimum fixed
charge coverage ratio not to apply, was $115 million. We also have Can. $30 million available for
borrowing under CGCs credit facility. The U.S. dollar equivalent of borrowings available under
CGCs credit facility as of September 30, 2010 was $29 million.
We expect that our total capital expenditures for 2010 may increase to $50 million, depending
on the timing of several projects, compared with $44 million for 2009. In the first nine months of
2010, our capital expenditures totaled $18 million. Interest payments will increase to
approximately $170 million in 2010 compared with $139 million in 2009 due to the higher level of
debt outstanding. We have no term debt maturities until 2014, other than approximately $7 million
of annual debt amortization under our ship mortgage facility.
We believe that cash on hand, including marketable securities, cash available from future
operations and our credit facilities will provide sufficient liquidity to fund our operations for
at least the next 12 months. Cash requirements include, among other things, interest, capital
expenditures, working capital needs, debt amortization and other contractual obligations.
Additionally, we may consider selective strategic transactions and alliances that we believe create
value, including mergers and acquisitions, joint ventures, partnerships or other business
-34-
combinations, restructurings and dispositions. Transactions of these types, if any, may result in material cash
expenditures or proceeds.
Despite our present liquidity position, an uncertainty exists as to whether we will have
sufficient cash flows to weather a significantly extended downturn or further significant decrease
in demand for our products. As discussed above, during the last several years, we took actions to
reduce costs and increase our liquidity. We will continue our efforts to maintain our financial
flexibility, but there can be no assurance that our efforts will be sufficient to withstand the
impact of extended negative economic conditions. Under those conditions, our funds from operations
and the other sources referenced above may not be sufficient to fund our operations. Due to the
extended downturn in our markets and uncertainty concerning the timing and pace of the expected
recovery, we are considering accessing the financial markets to obtain additional financing to
enhance our liquidity. There can be no assurance that we will be able to obtain financing on
acceptable terms, or at all.
CASH FLOWS
The following table presents a summary of our cash flows:
|
|
|
|
|
|
|
|
|
|
|
Nine Months |
|
|
|
ended September 30, |
|
(millions) |
|
2010 |
|
|
2009 |
|
|
Net cash provided by (used for): |
|
|
|
|
|
|
|
|
Operating activities |
|
$ |
(126 |
) |
|
$ |
70 |
|
Investing activities |
|
|
(160 |
) |
|
|
(34 |
) |
Financing activities |
|
|
(6 |
) |
|
|
109 |
|
Effect of exchange rate changes on cash |
|
|
2 |
|
|
|
5 |
|
|
Net (decrease) increase in cash and cash equivalents |
|
$ |
(290 |
) |
|
$ |
150 |
|
|
Operating Activities: The variation between the first nine months of 2010 and the first nine
months of 2009 was largely attributable to a $54 million increase in receivables in the 2010 period
compared with a $58 million decrease in the 2009 period. The variation in receivables largely
reflected 5% higher net sales in the third quarter of 2010 compared with the fourth quarter of
2009, while net sales declined 16% in the third quarter of 2009 compared with the fourth quarter of
2008. In addition, inventories increased $8 million in the first nine months of 2010 compared with
an $82 million decrease in the same prior-year period. The decrease in the 2009 period primarily
reflected a company-wide initiative to optimize inventory levels relative to business conditions.
Investing Activities: The variation between the first nine months of 2010 and the first nine
months of 2009 reflects a net increase of $144 million in marketable securities during the 2010
period, partially offset by an $18 million decrease in capital spending.
Financing Activities: The variation between the first nine months of 2010 and the first nine
months of 2009 primarily reflects a lower level of financing activities during the 2010 period
compared with our completion of an offering of $300 million of 9.75% senior notes in the third
quarter of 2009, the effect of which was partially offset by our first quarter 2009 repayment of
$190 million of outstanding borrowings under our revolving credit facility.
CAPITAL EXPENDITURES
Capital spending amounted to $18 million in the first nine months of 2010 compared with $36
million in the first nine months of 2009. Because of the high level of investment that we made in
our operations in 2006 through 2008 and the current market environment, we plan to limit our
capital spending in 2010 to no more than approximately $50 million depending on the timing of
several projects. Approved capital expenditures for the replacement, modernization and expansion of
operations totaled $246 million as of September 30, 2010 compared with $242 million as of December
31, 2009. Approved expenditures as of September 30, 2010 included $210 million for construction of
a new, low-cost gypsum wallboard plant in Stockton, Calif. Because of the current market
-35-
environment, commencement of construction of this plant has been delayed at least until 2012. We
expect to fund
our capital expenditures program with cash from operations or cash on hand and, if determined to be
appropriate and they are available, borrowings under our revolving credit facility or other
financings.
WORKING CAPITAL
As of September 30, 2010, working capital (current assets less current liabilities) amounted
to $747 million, and the ratio of current assets to current liabilities was 2.45-to-1. As of
December 31, 2009, working capital amounted to $939 million, and the ratio of current assets to
current liabilities was 2.91-to-1.
Cash and Cash Equivalents and Marketable Securities: As of September 30, 2010, we had $544 million
of cash and cash equivalents and marketable securities compared with $555 million as of June 30,
2010 and $690 million as of December 31, 2009. Uses of cash during the first nine months of 2010
included $129 million for interest, $28 million for severance and other obligations associated with
restructuring activities and $18 million for capital expenditures.
Receivables: As of September 30, 2010, receivables were $411 million, up $54 million, or 15%, from
$357 million as of December 31, 2009. This increase primarily reflected a $52 million, or 18%,
increase in customer receivables primarily due to a 10% increase in consolidated net sales in
September 2010 compared with December 2009 and a reduction in customer rebate accruals during the
first nine months of 2010.
Inventories: As of September 30, 2010, inventories were $297 million, up $8 million, or 3%, from
$289 million as of December 31, 2009 reflecting an increase of $5 million in finished goods and
work-in-progress and an increase of $3 million in raw materials.
Accounts Payable: As of September 30, 2010, accounts payable were $223 million, up $18 million, or
9%, from $205 million as of December 31, 2009 primarily due to a 2% increase in cost of goods sold
in September 2010 compared with December 2009 and our continued efforts to extend payment terms
with a substantial number of our suppliers.
Accrued Expenses: As of September 30, 2010, accrued expenses were $276 million, up $3 million, or
1% from $273 million as of December 31, 2009. The higher level of accrued expenses primarily
reflected an increase in accruals of $7 million for derivatives related to our natural gas and
foreign exchange hedging activity, $2 million for property taxes and $1 million for group health
insurance, partially offset by a decrease of $8 million in accruals for incentive compensation
plans.
MARKETABLE SECURITIES
We have been investing in marketable securities in 2010. These securities are classified as
available-for-sale securities and reported at fair value with unrealized gains and losses excluded
from earnings and reported in accumulated other comprehensive income (loss) on our condensed
consolidated balance sheet. The realized and unrealized gains and losses for the nine months ended
September 30, 2010 were immaterial. See Note 6 to the condensed consolidated financial statements
for additional information regarding our investments in marketable securities.
DEBT
Total debt, consisting of senior notes, convertible senior notes, industrial revenue bonds and
outstanding borrowings under our ship mortgage facility, amounted to $1.959 billion as of September
30, 2010 compared with $1.962 billion as of December 31, 2009. There were no borrowings outstanding
under our revolving credit facilities as of September 30, 2010. See Note 8 to the condensed
consolidated financial statements for additional information regarding our debt.
-36-
Realization of Deferred Tax Asset
An income tax benefit of $2 million was recorded in the third quarter of 2010. The effective tax
benefit rate for the quarter was 1.5%.
ASC 740, Accounting for Income Taxes, requires a reduction of the carrying amounts of
deferred tax assets by a valuation allowance if, based on the available evidence, it is more likely
than not that such assets will not be realized. The need to establish valuation allowances for
deferred tax assets is assessed periodically. In assessing the requirement for, and amount of, a
valuation allowance in accordance with the more-likely-than-not standard, we give appropriate
consideration to all positive and negative evidence related to the realization of the deferred tax
assets. This assessment considers, among other matters, the nature, frequency and severity of
current and cumulative losses, forecasts of future profitability, the duration of statutory
carryforward periods, our experience with loss carryforwards not expiring unused and tax planning
alternatives. A history of cumulative losses for a certain threshold period is a significant form
of negative evidence used in the assessment, and the accounting rules require that we have a policy
regarding the duration of the threshold period. If a cumulative loss threshold is met, forecasts of
future profitability may not be used as positive evidence related to the realization of the
deferred tax assets in the assessment. Consistent with practices in the home building and related
industries, we have a policy of four years as our threshold period for cumulative losses.
As of September 30, 2010, we had federal net operating loss, or NOL, carryforwards
of approximately $1.401 billion that are available to offset future federal taxable income and will
expire in the years 2026-2030. In addition, as of that date, we had federal alternative minimum tax
credit carryforwards of approximately $51 million that are available to reduce future regular
federal income taxes over an indefinite period. In order to fully realize the U.S. federal net
deferred tax assets, taxable income of approximately $1.548 billion would need to be generated
during the period before their expiration. In addition, we had federal foreign tax credit
carryforwards of $6 million that will expire in 2015. As of September 30, 2010, we had gross
deferred tax assets related to our state NOLs and tax credit carryforwards of approximately $264
million which expire in the years 2011-2030. In addition, we had gross deferred tax assets related
to our foreign NOLs of approximately $6 million which do not expire. During periods prior to 2010,
we established a valuation allowance against our deferred tax assets totaling $772 million. Based
upon an evaluation of all available evidence and our losses for the first nine months of 2010, we
recorded additional valuation allowances of $32 million in the first quarter, $25 million in the
second quarter and $44 million in the third quarter against our deferred tax assets. Our cumulative
loss position over the last four years was significant evidence supporting the recording of the
additional valuation allowance. As a result, as of September 30, 2010, our deferred tax assets
valuation allowance was $873 million. Recording this allowance will have no impact on our ability
to utilize our U.S. federal and state NOL and tax credit carryforwards to offset future U.S.
profits. We continue to believe that we ultimately will have sufficient U.S. profitability during
the remaining NOL and tax credit carryforward periods to realize substantially all of the economic
value of the federal NOLs and some of the state NOLs before they expire. In future periods, the
allowance could be reduced based on sufficient evidence indicating that it is more likely than not
that a portion or all of our deferred tax assets will be realized.
A noncash income tax benefit of $19 million was recorded during the first quarter of 2010 that
related to the fourth quarter of 2009. Under current accounting rules, we are required to consider
all items (including items recorded in other comprehensive income) in determining the amount of
income tax benefit that results from a loss from continuing operations. As a result of reviewing
the application of this requirement to our loss from continuing operations for 2009, during the
first quarter of 2010 we recorded an additional income tax benefit related to the fourth quarter of
2009. This income tax benefit was exactly offset by income tax expense on other comprehensive
income. However, while the income tax benefit is reported on the condensed consolidated statement
of operations and reduced our net loss, the income tax expense on other comprehensive income is
recorded directly to AOCI, which is a component of stockholders equity. Because the income tax
expense on other comprehensive income is equal to the income tax benefit, our net deferred tax
position is not impacted.
-37-
Section 382 of the Internal Revenue Code, or Section 382, imposes limitations on a
corporations ability to utilize NOLs if it experiences an ownership change. In general terms, an
ownership change may result from transactions increasing the cumulative ownership of certain
stockholders in the stock of a corporation by more than 50 percentage points over a three-year
period. If we were to experience an ownership change, utilization of our NOLs would be subject to
an annual limitation under Section 382 determined by multiplying the market value of our
outstanding shares of stock at the time of the ownership change by the applicable long-term
tax-exempt rate. If an ownership change had occurred as of September 30, 2010, our annual NOL
utilization would have been limited to approximately $54 million per year. Any unused annual
limitation may be carried over to later years within the allowed NOL carryforward period. The
amount of the limitation may, under certain circumstances, be increased or decreased by built-in
gains or losses held by us at the time of the change that are recognized in the five-year period
after the change.
We classify interest expense and penalties related to unrecognized tax benefits and interest
income on tax overpayments as components of income taxes (benefit). As of September 30, 2010, the
total amount of interest expense and penalties recognized on our condensed consolidated balance
sheet was $4 million and $1 million, respectively. The total amount of unrecognized tax benefit
that, if recognized, would affect our effective tax rate, was $33 million.
Our federal income tax returns for 2006 and prior years have been examined by the Internal
Revenue Service, or IRS. The U.S. federal statute of limitations remains open for the year 2004 and
later years. For the years 2007 and 2008, we are currently under audit by the IRS. We are also
under examination in various U.S. state and foreign jurisdictions. It is possible that these
examinations may be resolved within the next 12 months. Due to the potential for resolution of the
federal, state and foreign examinations and the expiration of various statutes of limitation, it is
reasonably possible that our gross unrecognized tax benefit may change within the next 12 months by
a range of $20 million to $25 million.
Under the Patient Protection and Affordable Care Act and a related reconciliation measure, the
Health Care and Education Reconciliation Act of 2010, beginning with 2013, we will be required to
include the Medicare Part D subsidy we receive for providing prescription drug benefits to retirees
in our taxable income for federal income tax purposes. Although this requirement does not become
effective until 2013, we were required by accounting rules to record a charge of $20 million in the
first quarter of 2010 for the expected effect of this requirement. This charge was offset by our
valuation allowance and will not impact our income tax expense unless our judgment on the
realizability of the deferred tax assets changes.
Legal Contingencies
We are named as defendants in litigation arising from our operations, including claims and lawsuits
arising from the operation of our vehicles and claims arising from product warranties, workplace or
job site injuries, and general commercial disputes. This litigation includes multiple lawsuits,
including class actions relating to Chinese-manufactured drywall distributed by L&W Supply
Corporation in the southeastern United States in 2006 and 2007. In those cases, the plaintiffs
allege that the Chinese-manufactured drywall is defective and emits excessive sulfur compounds
which have caused property damage to the homes in which the drywall was installed and potential
health hazards to the residents of those homes.
We have also been notified by state and federal environmental protection agencies of possible
involvement as one of numerous potentially responsible parties in a number of Superfund sites in
the United States. As a potentially responsible party, we may be responsible to pay for some part
of the cleanup of hazardous waste at those sites. In most of these sites, our involvement is
expected to be minimal. In addition, we are involved in environmental cleanups of other property
that we own or owned.
-38-
We believe that appropriate accruals have been established for our potential liability in
connection with these matters, taking into account the probability of liability, whether our
exposure can be reasonably estimated and, if so,
our estimate of our liability or the range of our liability. However, we continue to review these
accruals as additional information becomes available and revise them as appropriate. We do not
expect the environmental matters or any other litigation matters involving USG to have a material
adverse effect upon our results of operations, financial position or cash flows.
See Note 16 to the condensed consolidated financial statements for additional information
regarding litigation matters.
Mine Safety
The operation of our nine mines and quarries in the United States is subject to regulation and
inspection under the Federal Mine Safety and Health Act of 1977, or Safety Act. From time to time,
inspection of our mines and quarries and their operation results in our receipt of citations or
orders alleging violations of health or safety standards or other violations under the Safety Act.
We are usually able to resolve the matters identified in the citations or orders with little or no
assessments or penalties.
During the quarter ended September 30, 2010, we received 35 citations alleging health and
safety violations that could significantly and substantially contribute to the cause and effect of
a mine safety or health hazard under the Safety Act. The total dollar value of proposed assessments
from the Mine Safety and Health Administration under the Act with respect to those citations, some
of which are being contested, was approximately $16,600. However, no assessment has yet been made
with respect to 20 of the citations. During the quarter ended September 30, 2010, no assessments or
penalties were paid with respect to citations received in prior quarters.
Set forth below is information with respect to the gypsum mines with respect to which
citations were received during the quarter ended September 30, 2010:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proposed Assessments |
|
Location of Mine/Quarry |
|
Number of Citations |
|
|
to Date |
|
|
Empire, Nevada |
|
|
2 |
|
|
|
|
|
Fort Dodge, Iowa |
|
|
5 |
|
|
|
|
|
Plaster City, California |
|
|
9 |
|
|
$ |
15,249 |
|
Shoals, Indiana |
|
|
1 |
|
|
|
162 |
|
Southard, Oklahoma |
|
|
3 |
|
|
|
918 |
|
Sperry, Iowa |
|
|
12 |
|
|
|
|
|
Sweetwater, Texas |
|
|
3 |
|
|
|
262 |
|
|
We did not receive any citations for unwarrantable failure to comply with health and
safety standards under the Safety Act, any orders under the Safety Act regarding withdrawal from a
mine as a result of failure to abate in a timely manner a health and safety violation for which a
citation was issued or any imminent danger orders under the Safety Act during the quarter ended
September 30, 2010. Also, there were no flagrant violations and no mining-related fatalities during
that quarter.
Critical Accounting Policies
The preparation of our financial statements requires us to make estimates, judgments and
assumptions that affect the reported amounts of assets, liabilities, revenues and expenses during
the periods presented. Our Annual Report on Form 10-K for the fiscal year ended December 31, 2009,
which we filed with the Securities and Exchange Commission on February 12, 2010, includes a summary
of the critical accounting policies we believe are the most important to aid in understanding our
financial results. There have been no changes to those critical accounting policies that have had a
material impact on our reported amounts of assets, liabilities, revenues or expenses during the
first nine months of 2010.
-39-
Recent Accounting Pronouncement
In July 2010, the Financial Accounting Standards Board, or FASB, issued Accounting Standards
Update, or ASU, 2010-20 Disclosures about the Credit Quality of Financing Receivables and
Allowance for Credit Losses. The new disclosure guidance expands the existing requirements. The
enhanced disclosures provide information on the nature of credit risk in a companys financing
receivables, how that risk is analyzed in determining the related allowance for credit losses, and
changes to the allowance during the reporting period. The new disclosures will become effective for
both our interim and annual reporting periods ending after December 15, 2010. We are currently
reviewing this update to determine the impact, if any, that it may have on our financial
disclosures, and we will adopt its provisions when they become effective.
Forward-Looking Statements
This report contains forward-looking statements within the meaning of the Private Securities
Litigation Reform Act of 1995 related to managements expectations about future conditions. Actual
business, market or other conditions may differ from managements expectations and, accordingly,
may affect our sales and profitability or other results and liquidity. Actual results may differ
due to various other factors, including:
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economic conditions, such as the levels of new home and other construction activity,
employment levels, the availability of mortgage, construction and other financing, mortgage
and other interest rates, housing affordability and supply, the levels of foreclosures and
home resales, currency exchange rates and consumer confidence; |
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capital markets conditions and the availability of borrowings under our credit agreement or
other financings; |
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competitive conditions, such as price, service and product competition; |
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shortages in raw materials; |
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changes in raw material, energy, transportation and employee benefit costs; |
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the loss of one or more major customers and our customers ability to meet their financial
obligations to us; |
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capacity utilization rates; |
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changes in laws or regulations, including environmental and safety regulations; |
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the outcome in contested litigation matters; |
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the effects of acts of terrorism or war upon domestic and international economies and
financial markets; and |
We assume no obligation to update any forward-looking information contained in this report.
-40-
ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
We use derivative instruments to manage selected commodity price and foreign currency exposures. We
do not use derivative instruments for speculative trading purposes, and we typically do not hedge
beyond five years.
COMMODITY PRICE RISK
We use swap and option contracts to manage our exposure to fluctuations in commodity prices
associated with anticipated purchases of natural gas. Currently, a portion of our anticipated
purchases of natural gas are hedged for 2010, 2011 and 2012 and the notional amount of these hedge
contracts was $83 million as of September 30, 2010. We review our positions regularly and make
adjustments as market and business conditions warrant. A sensitivity analysis was prepared to
estimate the potential change in the fair value of our natural gas hedge contracts assuming a
hypothetical 10% change in market prices. Based on the results of this analysis, which may differ
from actual results, the potential change in the fair value of our natural gas hedge contracts as
of September 30, 2010 was $4 million. This analysis does not consider the underlying exposure.
FOREIGN CURRENCY EXCHANGE RISK
We have foreign exchange forward contracts in place to hedge changes in the value of
intercompany loans to certain foreign subsidiaries due to changes in foreign exchange rates. The
notional amount of these hedges is $21 million, and they all mature by December 31, 2010. As of
September 30, 2010, the fair value of these hedges was a $1 million unrealized loss.
We also have foreign exchange forward contracts to hedge purchases of products and services
denominated in non-functional currencies. The notional amount of these contracts is $117 million
and they mature by March 28, 2012. The fair value of these contracts was a $1 million unrealized
loss as of September 30, 2010. A sensitivity analysis was prepared to estimate the potential change
in the fair value of our foreign exchange forward contracts assuming a hypothetical 10% change in
foreign exchange rates. Based on the results of this analysis, which may differ from actual
results, the potential change in the fair value of our foreign exchange forward contracts as of
September 30, 2010 was $10 million. This analysis does not consider the underlying exposure.
INTEREST RATE RISK
As of September 30, 2010, most of our outstanding debt was fixed-rate debt. A sensitivity
analysis was prepared to estimate the potential change in interest expense assuming a hypothetical
100-basis-point increase in interest rates. Based on the results of this analysis, which may
differ from actual results, the potential change in interest expense would be immaterial.
See Note 9 to the condensed consolidated financial statements for additional information regarding
our financial exposures.
-41-
ITEM 4. CONTROLS AND PROCEDURES
(a) |
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Evaluation of disclosure controls and procedures. |
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Our Chief Executive Officer and Chief Financial Officer, after evaluating the effectiveness of
our disclosure controls and procedures (as defined in Rule 13a-15(e) promulgated under the
Securities Exchange Act of 1934, or the Act), have concluded that, as of the end of the quarter
covered by this report, our disclosure controls and procedures were effective to provide
reasonable assurance that information required to be disclosed by us in the reports that we file
or submit under the Act is recorded, processed, summarized and reported within the time periods
specified in the Securities and Exchange Commissions rules and forms. Disclosure controls and
procedures include, without limitation, controls and procedures designed to ensure that
information required to be disclosed by an issuer in the reports that it files or submits under
the Act is accumulated and communicated to the issuers management, including its principal
executive officer or officers and principal financial officer or officers, or persons performing
similar functions, as appropriate to allow timely decisions regarding required disclosure. |
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(b) |
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Changes in internal control over financial reporting. |
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There were no changes in our internal control over financial reporting (as defined in Rule
13a-15(f) promulgated under the Act) identified in connection with the evaluation required by
Rule 13a-15(d) promulgated under the Act that occurred during the fiscal quarter ended September
30, 2010 that have materially affected, or are reasonably likely to materially affect, our
internal control over financial reporting. |
PART II. OTHER INFORMATION
ITEM 1. LEGAL PROCEEDINGS
See Part I, Item 1, Note 16 to the condensed consolidated financial statements for additional
information regarding legal proceedings.
ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS
(a) |
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Pursuant to our Deferred Compensation Program for Non-Employee Directors, two of our
non-employee directors deferred their quarterly retainers for service as directors that were
payable on September 30, 2010 into a total of approximately 3,255 deferred stock units. These
units will increase or decrease in value in direct proportion to the market value of our
common stock and will be paid in cash or shares of common stock, at the directors option,
following termination of service as a director. The issuance of these deferred stock units was
effected through a private placement under Section 4(2) of the Securities Act of 1933, as
amended, and was exempt from registration under Section 5 of that Act. |
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ITEM 6. EXHIBITS
4.1 |
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Registration Rights Agreement, dated as of September 8, 2010, between USG Corporation and
Evercore Trust Company, N.A. (incorporated by reference to Exhibit 4.1 to the Registrants
Current Report on Form 8-K dated September 13, 2010) |
10.1 |
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Second Amendment and Restatement Agreement dated as of January 7, 2009, among USG
Corporation, the Lenders party thereto and JPMorgan Chase Bank, N.A., as administrative agent
(Exhibit A to this agreement is filed as Exhibit 10.2 to this Report) * |
10.2 |
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Second Amendment and Restated Credit Agreement dated as of January 7, 2009, among USG
Corporation, the Lenders party thereto, JPMorgan Chase Bank, N.A., as Administrative Agent,
and Goldman Sachs Credit Partners, L.P., as Syndication Agent * ** |
10.3 |
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Guarantee Agreement dated as of January 7, 2009 among USG Corporation, the subsidiary
guarantors party thereto and JPMorgan Chase Bank, N.A. |
10.4 |
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Pledge and Security Agreement dated as of January 7, 2009 among USG Corporation, the other
grantors party thereto and JPMorgan Bank, N.A., as administrative agent * ** |
10.5 |
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Secured Loan Facility Agreement, dated October 21, 2008, between Gypsum Transportation
Limited and DVB Bank SE, as lender, agent and security trustee * |
10.6 |
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Credit Agreement, dated as of June 30, 2009, between CGC Inc. and The Toronto-Dominion Bank * ** |
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10.7 |
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Form of Restricted Stock Units Agreement * |
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10.8 |
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Form of Performance Based Restricted Stock Units Agreement * |
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31.1 |
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Rule 13a-14(a) Certifications of USG Corporations Chief Executive Officer * |
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31.2 |
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Rule 13a-14(a) Certifications of USG Corporations Chief Financial Officer * |
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32.1 |
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Section 1350 Certifications of USG Corporations Chief Executive Officer * |
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32.2 |
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Section 1350 Certifications of USG Corporations Chief Financial Officer * |
101 |
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The following financial information from USG Corporations Quarterly Report on Form 10-Q for
the three months and nine months ended September 30, 2010, formatted in XBRL (Extensible
Business Reporting Language): (1) the condensed consolidated statements of operations for the
three months and nine months ended September 30, 2010 and 2009, (2) the condensed consolidated
balance sheets as of September 30, 2010 and December 31, 2009, (3) the condensed consolidated
statements of cash flows for the nine months ended September 30, 2010 and 2009 and (4) notes
to the condensed consolidated financial statements, tagged as blocks of text. * |
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* |
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Filed or furnished herewith |
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** |
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Portions of this exhibit have been omitted pursuant to a request for confidential treatment. |
-43-
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused
this report to be signed on its behalf by the undersigned thereunto duly authorized.
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USG CORPORATION
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By |
/s/ William C. Foote
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William C. Foote, |
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Chairman and Chief Executive Officer |
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By |
/s/ Richard H. Fleming
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Richard H. Fleming, |
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Executive Vice President and
Chief Financial Officer |
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By |
/s/ William J. Kelley Jr.
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William J. Kelley Jr., |
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Vice President and Controller |
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October 29, 2010
-44-
EXHIBIT INDEX
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Exhibit |
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Number |
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Exhibit |
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4.1
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Registration Rights Agreement, dated as of September 8, 2010, between USG Corporation and
Evercore Trust Company, N.A. (incorporated by reference to Exhibit 4.1 to the Registrants
Current Report on Form 8-K dated September 13, 2010) |
|
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10.1
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Second Amendment and Restatement Agreement dated as of January 7, 2009, among USG
Corporation, the Lenders party thereto and JPMorgan Chase Bank, N.A., as administrative agent
(Exhibit A to this agreement is filed as Exhibit 10.2 to this Report) * |
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10.2
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Second Amended and Restated Credit Agreement dated as of January 7, 2009, among USG
Corporation, the Lenders party thereto, JPMorgan Chase Bank, N.A., as Administrative Agent,
and Goldman Sachs Credit Partners, L.P., as Syndication Agent * ** |
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10.3
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Guarantee Agreement dated as of January 7, 2009 among USG Corporation, the subsidiary
guarantors party thereto and JPMorgan Chase Bank, N.A. * |
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10.4
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Pledge and Security Agreement dated as of January 7, 2009 among USG Corporation, the other
grantors party thereto and JPMorgan Bank, N.A., as administrative agent * ** |
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10.5
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Secured Loan Facility Agreement, dated October 21, 2008, between Gypsum Transportation
Limited and DVB Bank SE, as lender, agent and security trustee * |
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10.6
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Credit Agreement, dated as of June 30, 2009, between CGC Inc. and The Toronto-Dominion Bank * ** |
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10.7
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Form of Restricted Stock Units Agreement * |
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10.8
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Form of Performance Based Restricted Stock Units Agreement * |
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31.1
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Rule 13a-14(a) Certifications of USG Corporations Chief Executive Officer * |
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31.2
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Rule 13a-14(a) Certifications of USG Corporations Chief Financial Officer * |
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32.1
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Section 1350 Certifications of USG Corporations Chief Executive Officer * |
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32.2
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Section 1350 Certifications of USG Corporations Chief Financial Officer * |
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101
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The following financial information from USG Corporations Quarterly Report on Form 10-Q for
the three months and nine months ended September 30, 2010, formatted in XBRL (Extensible
Business Reporting Language): (1) the condensed consolidated statements of operations for the
three months and nine months ended September 30, 2010 and 2009, (2) the condensed consolidated
balance sheets as of September 30, 2010 and December 31, 2009, (3) the condensed consolidated
statements of cash flows for the nine months ended September 30, 2010 and 2009 and (4) notes
to the condensed consolidated financial statements, tagged as blocks of text. * |
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* |
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Filed or furnished herewith |
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** |
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Portions of this exhibit have been omitted pursuant to a request for confidential treatment. |