Cooper Tire & Rubber Company 10-K
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, DC 20549
FORM 10-K
For Annual and Transition Reports
Pursuant to Sections 13 or 15(d) of the
Securities Exchange Act of 1934
(Mark One)
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Annual Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 |
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for the fiscal year ended December 31, 2007 |
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Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 |
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for the transition period from to |
Commission File Number 001-04329
COOPER TIRE & RUBBER COMPANY
(Exact name of registrant as specified in its charter)
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DELAWARE
(State of incorporation)
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34-4297750
(I.R.S. employer
identification no.) |
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701 Lima Avenue, Findlay, Ohio
(Address of principal executive offices)
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45840
(Zip Code) |
Registrants telephone number, including area code: (419) 423-1321
Securities registered pursuant to Section 12(b) of the Act:
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(Title of each class)
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(Name of each exchange on which registered) |
Common Stock, $1 par value per share
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New York Stock Exchange |
Rights to Purchase Series A Preferred Stock
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New York Stock Exchange |
Securities registered pursuant to Section 12(g) of the Act: None
Indicate by check mark if the registrant is a well-known seasoned issuer, as
defined in Rule 405 of the Securities Act. Yes o No þ
Indicate by check mark if the registrant is not required to file reports
pursuant to Section 13 or Section 15(d) of the Act. Yes o No þ
Indicate by check mark whether the registrant (1) has filed all reports
required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934
during the preceding 12 months (or for such shorter period that the registrant was
required to file such reports), and (2) has been subject to such filing
requirements for the past 90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405
of Regulation S-K is not contained herein, and will not be contained, to the best of
registrants knowledge, in definitive proxy or information statements incorporated
by reference in Part III of this Form 10-K or any amendment to this Form 10-K. þ
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer,
a non-accelerated filer, or a smaller reporting company. See the definitions of large accelerated
filer, accelerated filer and smaller reporting company in Rule 12b-2 of the Exchange Act. (Check one):
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þ Large accelerated filer
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o Accelerated filer
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o Non-accelerated filer
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o Smaller reporting company |
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(Do not check if a smaller reporting company) |
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Indicate by check mark whether the registrant is a shell company (as defined
in Rule 12b-2 of the Exchange Act).
Yes o No þ
The aggregate market value of the voting common stock held by non-affiliates of the
registrant at June 30, 2007 was $1,695,910,230.
The number of shares outstanding of the registrants common stock as of January 31,
2008 was 59,668,276.
DOCUMENTS INCORPORATED BY REFERENCE
Certain information from the registrants definitive proxy statement for its 2008 Annual Meeting of
Stockholders is hereby incorporated by reference into Part III, Items 10 14, of this
report.
TABLE OF CONTENTS
COOPER TIRE & RUBBER COMPANY FORM 10-K
FOR THE FISCAL YEAR ENDED DECEMBER 31, 2007
PART I
Cooper Tire & Rubber Company (Cooper or the Company) is a leading manufacturer of replacement
tires. It is the fourth largest tire manufacturer in North America and, according to a recognized
trade source, is the ninth largest tire company in the world based on sales. Cooper focuses on the
manufacture and sale of passenger and light truck replacement tires. It also manufactures radial
medium and bias light truck tires. The Company also manufactures and sells motorcycle and racing
tires.
The Company is organized into two separate, reportable business segments: North American Tire
Operations and International Tire Operations. Each segment is managed separately. Additional
information on the Companys segments, including their financial results, total assets, products,
markets and presence in particular geographic areas, appears in Managements Discussion and
Analysis of Financial Condition and Results of Operations and the Business Segments note to the
consolidated financial statements.
Cooper was incorporated in the state of Delaware in 1930 as the successor to a business originally
founded in 1914. Based in Findlay, Ohio, Cooper currently operates 8 manufacturing facilities and
37 distribution centers in 9 countries. As of December 31, 2007, the Company employed 13,355
persons worldwide.
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Business Segments
North American Tire Operations
The North American Tire Operations segment produces passenger car and light truck tires, primarily
for sale in the United States replacement market. Major distribution channels and customers
include independent tire dealers, wholesale distributors, regional and national retail tire chains,
and other large automotive product retail chains. The segment does not sell its products directly
to end users, except through three Company-owned retail stores, and does not manufacture tires for
sale to the automobile original equipment manufacturers (OEMs).
The segment operates in a highly competitive industry, which includes Bridgestone Corporation,
Goodyear Tire & Rubber Company and Groupe Michelin. These competitors are substantially larger
than the Company and serve OEMs as well as the replacement portion of the tire market. The segment
also faces competition from low-cost producers in Asia and South America. Some of those producers
are foreign subsidiaries of its competitors in North America. The segment had a market share in
2007 of approximately 15 percent of all light vehicle replacement tire sales in the United States.
A small percentage of the products manufactured by the segment in the United States are exported
throughout the world.
Success in competing for the sale of replacement tires is dependent upon many factors, the most
important of which are price, quality, line coverage, availability through appropriate distribution
channels and relationships with dealers. Other factors of importance are warranty, credit terms
and other value-added programs. The segment has built close working relationships through the
years with its independent dealers. It believes those relationships have enabled it to obtain a
competitive advantage in the replacement market. As a steadily increasing percentage of
replacement tires are sold by large regional and national tire retailers, the segment has increased
its penetration of those distribution channels, while maintaining a focus on its traditionally
strong network of independent dealers. In addition, as an increasing percentage of replacement
tires sold are in the high performance and ultra-high performance categories, the segment has
worked aggressively to increase its production capacity of this type of premium tire to keep up
with increasing customer requirements. Part of this capacity expansion is comprised of the
outsourcing of tires to manufacturers in Asia and Mexico. The segment currently has a
manufacturing supply agreement with an Asian and a Mexican manufacturer to provide tires for
distribution in the United States. In total, the segment sourced approximately 1.7 million tires
from China in 2007 but did not source any tires from Mexico in 2007.
The replacement tire business has a broad customer base. Overall, a balanced mix of customers and
the offering of both proprietary brand and private label tires help to protect the segment from the
adverse effects that could result from the loss of a major customer. Customers place orders on a
month-to-month basis and the segment adjusts production and inventory to meet those orders which
results in varying backlogs of orders at different times of the year.
International Tire Operations Segment
The International Tire Operations segment has manufacturing facilities in the United Kingdom and
China. It is pursuing opportunities for future expansion of its joint venture operations in Asia.
The segment has two administrative offices and a sales office in China through which it is managing
and developing the Companys increasing commercial relationships in Asia.
In the United Kingdom, the segment currently produces passenger car, light truck, racing and
motorcycle tires and markets these products primarily to dealers in the replacement markets in the
United Kingdom, continental Europe and Scandinavia. The segment has subsidiaries in France,
Germany, Italy, Spain and Switzerland for marketing its products in continental Europe. The
segment does not sell its products directly to end users and does not manufacture tires for sale to
OEMs in Europe, other than several small contracts with specialty vehicle manufacturers in the
United Kingdom.
In China, the segment currently produces passenger car, bias, radial light and medium truck tires,
and off-the-road tires. These products are manufactured for export to Europe and North America and
are also marketed to dealers in the replacement tire market within China. While the segment does
manufacture tires for sale to OEMs in China, less than ten percent of the sales in China are to
OEMs.
The segment has a joint venture with an Asian partner to build a manufacturing plant in China.
Production in this facility commenced in the first quarter of 2007. In addition, the segment
currently has a manufacturing supply agreement with an Asian manufacturer to provide entry-level
passenger tires from China for distribution in the European market. In total, the segment sourced
approximately 548,000 tires from China in 2006 and 447,000 tires in 2007.
As in North America, the segment operates in a highly competitive industry, which includes
Bridgestone Corporation, Goodyear Tire & Rubber Company and Groupe Michelin. These competitors are
substantially larger than the Company and serve OEMs as well as the replacement portion of the tire
market.
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Discontinued Operations
The discontinued operations as reported in this Form 10-K include the operations of Cooper-Standard
Automotive (formerly the Automotive segment), which was sold on December 23, 2004, and the
operations of the Companys Oliver Rubber Company subsidiary (formerly part of the North American
Tire Operations segment), which was sold on October 5, 2007.
Cooper-Standard Automotive produced components, systems, subsystems and modules for incorporation
into the passenger vehicles and light trucks manufactured by the global automotive OEMs. The
Companys Oliver Rubber Company subsidiary produced tread rubber and retreading equipment.
The Company elected to sell Cooper-Standard Automotive and Oliver Rubber Company in order to more
fully focus management attention and Company resources on the primary business of replacement
tires.
Raw Materials
The Companys principal raw materials include natural rubber, synthetic rubber, carbon black,
chemicals and steel reinforcement components. The Company acquires its raw materials from various
sources around the world to assure continuing supplies for its manufacturing operations and
mitigate the risk of potential supply disruptions.
The Company experienced significant increases in the costs of certain of its principal raw
materials during 2007 when compared with the levels experienced during 2006. Approximately 65
percent of the Companys raw materials are petroleum-based and crude oil continued its upward trend
by setting new price highs in the fourth quarter of 2007. Natural rubber prices also peaked at
all-time highs during the fourth quarter of 2007. The increases in the cost of natural rubber and
petroleum-based materials were the most significant drivers of higher raw material costs during the
year. The pricing volatility of these commodities contributes to the difficulty in managing the
costs of raw materials. The increased price of crude oil and natural rubber along with growing
global demand for these products remain fundamental factors to the cost increases experienced for
raw materials used by the Company.
The Company has a purchasing office in Singapore to acquire natural rubber and various raw
materials directly from producers in Southeast Asia. This purchasing operation enables the Company
to work directly with producers to continually improve consistency and quality and to reduce the
costs of materials, transportation and transactions.
The Company is an equity investor in RubberNetwork.com LLC, which was established by the major
manufacturers in the tire and rubber industry to achieve cost savings through increased
efficiencies and opportunities for relevant benchmarking in the procurement processes of raw
materials, indirect materials and services through the application of strategic sourcing and supply
chain management. The Company recognized significant savings in purchasing certain raw materials,
indirect materials and services through the use of this procurement method during 2007.
The Companys contractual relationships with its raw material suppliers are generally based on
long-term agreements and/or purchase order arrangements. For natural rubber and natural gas,
procurement is managed by buying forward production requirements and utilizing the spot market when
advantageous. For other principal materials, procurement arrangements include supply agreements
that may contain formula-based pricing based on commodity indices, multi-year agreements, or spot
purchases. These arrangements only cover quantities needed to satisfy normal manufacturing
demands.
Working Capital
The Company sold its Oliver Rubber Company subsidiary in a transaction which closed on October 5,
2007. The sale generated proceeds of approximately $66.3 million. At December 31, 2007, the
Company held cash of $346 million and short-term investments of $49.8 million.
The Company maintains a strong working capital position. Inventories turn regularly and accounts
receivable and accounts payable are well managed. The Company engages in a rigorous credit
analysis of its independent tire dealers and monitors their financial positions. The North
American Tire Operations segment offers incentives to certain of its customers to encourage the
payment of account balances prior to their scheduled due dates.
Research, Development and Product Improvement
The Company directs its research activities toward product development, improvements in quality and
operating efficiency. The Company conducts extensive testing of current tire lines, as well as new
concepts in tire design, construction and materials. During 2007, approximately 87 million miles
of tests were performed on indoor test wheels and in monitored road tests. The Company has a tire
and vehicle test track in Texas that assists with the Companys testing activities. Uniformity
equipment is used to physically
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monitor
its manufactured tires for high standards of ride quality. The Company continues to design and develop
specialized equipment to fit the precise needs of its manufacturing and quality control
requirements. Research and development expenditures were $15.9 million, $23.2 million and $22.1
million during 2005, 2006 and 2007, respectively.
Patents, Intellectual Property and Trademarks
The Company owns and/or has licenses to use patents and intellectual property, covering various
aspects in the design and manufacture of its products and processes, and equipment for the
manufacture of its products that will continue to be amortized over the next three to ten years.
While the Company believes these assets as a group are of material importance, it does not consider
any one asset or group of these assets to be of such importance that the loss or expiration thereof
would materially affect its business.
The Company owns and uses tradenames and trademarks worldwide. While the Company believes such
tradenames and trademarks as a group are of material importance, the trademarks the Company
considers most significant to its business are those using the words Cooper, Mastercraft and
Avon. The Company believes all of these significant trademarks are valid and will have
unlimited duration as long as they are adequately protected and appropriately used. Certain other
tradenames and trademarks are being amortized over the next 10 to 21 years.
Seasonal Trends
There is a year-round demand for passenger and truck replacement tires, but passenger replacement
tire sales are generally strongest during the third and fourth quarters of the year. Winter tires
are sold principally during the months of August through November.
Environmental Matters
The Company recognizes the importance of compliance in environmental matters and has an
organizational structure to supervise environmental activities, planning and programs. The Company
also participates in activities concerning general industry environmental matters.
The Companys manufacturing facilities, like those of the industry generally, are subject to
numerous laws and regulations designed to protect the environment. In general, the Company has not
experienced difficulty in complying with these requirements and believes they have not had a
material adverse effect on its financial condition or the results of its operations. The Company
expects additional requirements with respect to environmental matters will be imposed in the
future. The Companys 2007 expense and capital expenditures for environmental matters at its
facilities were not material, nor is it expected that expenditures in 2008 for such uses will be
material.
Foreign Operations
The Company has a manufacturing facility, a technical center, a distribution center and its
European headquarters office located in the United Kingdom. There are five distribution centers
and five sales offices in Europe. The Company has two manufacturing facilities, 13 distribution
centers, a technical center, two administrative offices and a sales office in China. The Company
also has a purchasing office in Singapore. In Mexico, the Company has a sales office and six
distribution centers.
The Company believes the risks of conducting business in less developed markets, including China
and other Asian countries, are somewhat greater than in the United States, Canadian and Western
European markets. This is due to the potential for currency volatility, high interest and
inflation rates, and the general political and economic instability that are associated with
emerging markets.
The Companys 2007 net sales attributable to its foreign subsidiaries, and shipments of exports
from the United States, approximated $1,019 million, or approximately 35 percent of consolidated
net sales. Additional information on the Companys foreign operations can be found in the
Business Segments note to the consolidated financial statements.
Available Information
The Company makes available free of charge on or through its Internet website its annual report on
Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and amendments to those
reports filed or furnished pursuant to Section 13(a) or 15(d) of the Securities Exchange Act of
1934 as soon as reasonably practicable after it electronically files such material with, or
furnishes it to, the U.S. Securities and Exchange Commission (SEC). The Companys internet
address is http://www.coopertire.com. The Company has adopted corporate governance guidelines, a
code of business ethics and conduct and charters for each of its Audit Committee, Compensation
Committee and Nominating and Governance Committee, each of which are available on the Companys
internet website and will be available to any stockholder who requests them from the Companys
Director of Investor Relations. The information contained on the Companys website is not
incorporated by reference in this annual report on Form 10-K and should not be considered a part of
this report.
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Item 1A. RISK FACTORS
From time to time, information provided by our employees or information included in the Companys
filings with the Securities and Exchange Commission may contain forward-looking statements that are
not historical facts. Those statements are forward-looking within the meaning of the Private
Securities Litigation Reform Act of 1995. Forward-looking statements and our future performance,
operating results, financial position and liquidity are subject to a variety of factors that could
materially affect results, including those described below. Any forward-looking statements made in
this report or otherwise speak only as of the date of the statement and, except as otherwise
required by law, the Company undertakes no obligation to update those statements. Comparisons of
results for current and any prior periods are not intended to express any future trends or
indications of future performance, unless expressed as such, and should only be viewed as
historical data.
You should carefully consider the risks described below and other information contained in this
Annual Report on Form 10-K when considering an investment decision with respect to the Companys
securities. Any of the events discussed in the risk factors below may occur. If they do, the
Companys business, results of operations or financial condition could be materially adversely
affected. In such an instance, the trading price of the Companys securities could decline, and
you might lose all or part of your investment.
Price
volatility for raw materials, including rubber and carbon black,
could result in increased costs and may affect our profitability.
The
pricing volatility for natural rubber and petroleum-based materials
contribute to the difficulty in managing the costs of raw materials. Costs for certain raw materials used in the Companys operations, including natural rubber,
chemicals, carbon black, steel reinforcements and synthetic rubber remain at high levels.
Increasing costs for raw materials supplies will increase the Companys production costs and harm
our margins and results of operations if the Company is unable to pass the higher production costs
on to its customers in the form of price increases.
Further, if the Company is unable to obtain adequate supplies of raw materials in a timely manner,
its operations could be interrupted.
If the price of natural gas or other energy sources increases, the Companys operating expenses
could increase significantly.
The Companys eight manufacturing facilities rely principally on natural gas, as well as electrical
power and other energy sources. High demand and limited availability of natural gas and other
energy sources have resulted in significant increases in energy costs in the past several years,
which have increased the Companys operating expenses and transportation costs. Overall, the
Companys energy costs were at high levels on average during 2007, and those costs may increase
further. Increasing energy costs would increase the Companys production costs and adversely
affect its margins and results of operations.
Further, if the Company is unable to obtain adequate sources of energy, its operations could be
interrupted.
The Companys industry is highly competitive, and it may not be able to compete effectively with
low-cost producers and larger competitors.
The replacement tire industry is a highly competitive, global industry. Some of the Companys
competitors are large overseas companies with greater financial resources. The Company also
competes against low-cost producers in Asia and South America. Increased competitive activity in
the replacement tire industry has caused, and will continue to cause, pricing pressures on the
Companys business. The Companys ability to compete successfully will depend in part on its
ability to reduce costs by reducing excess capacity, leveraging global purchasing of raw materials,
improving productivity, eliminating redundancies and increasing production at low-cost supply
sources. If the Company is unable to offset continued pricing pressures with improved operating
efficiencies and reduced spending, its sales, margins, operating results and market share would
decline.
The Company may be unable to recover new product development and testing costs, which could
increase the cost of operating its business.
The Companys business strategy emphasizes the development of new equipment and new products and
using new technology to improve quality and operating efficiency. Developing new products and
technologies requires significant investment and capital expenditures, is technologically
challenging and requires extensive testing and accurate anticipation of technological and market
trends. If the Company fails to develop new products that are appealing to its customers, or fails
to develop products on time and within budgeted amounts, the Company may be unable to recover its
product development and testing costs.
The Company conducts its manufacturing, sales and distribution operations on a worldwide basis and
is subject to risks associated with doing business outside the United States.
The Company has operations worldwide, including in the U.S., the United Kingdom, continental
Europe, Mexico and Asia (primarily in China). Recently, the Company has expanded its operations in
Asia and constructed a manufacturing plant in China.
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There are a number of risks in doing business
abroad, including political and economic uncertainty, social unrest, shortages of trained labor and
the uncertainties associated with entering into joint ventures or similar arrangements in foreign
countries. These risks may impact the Companys ability to expand its operations in Asia and
elsewhere and otherwise achieve its objectives relating to its foreign operations. In addition,
compliance with multiple and potentially conflicting foreign laws and regulations, import and
export limitations and exchange controls is burdensome and expensive. The Companys foreign
operations also subject it to the risks of international terrorism and hostilities and to foreign
currency risks, including exchange rate fluctuations and limits on the repatriation of funds.
The Companys expenditures for pension and other post-retirement obligations could be materially
higher than it has predicted if its underlying assumptions prove to be incorrect.
The Company provides defined benefit and hybrid pension plan coverage to union and non-union U.S.
employees and a contributory defined benefit plan in the U.K. The Companys pension expense and
its required contributions to its pension plans are directly affected by the value of plan assets,
the projected and actual rates of return on plan assets and the actuarial assumptions the Company
uses to measure its defined benefit pension plan obligations, including the discount rate at which
future projected and accumulated pension obligations are discounted to a present value. The
Company could experience increased pension expense due to a combination of factors, including the
decreased investment performance of its pension plan assets, decreases in the discount rate,
increases in the salary increase rate and changes in its assumptions relating to the expected
return on plan assets. The Company could also experience increased other post retirement expense
due to decreases in the discount rate and/or increases in the health care trend rate.
Increases in the Companys pension expense could have a significant negative impact on its
profitability. Based on current guidelines, assumptions and estimates, including stock market
prices and interest rates, the Company anticipates that it may be required to make a cash
contribution of approximately $30-35 million to its defined benefit and hybrid pension plans in
2008. If the Companys current assumptions and estimates are not correct, a contribution in years
beyond 2008 may be greater than the projected 2008 contribution. The Company cannot predict
whether changing market or economic conditions, regulatory changes or other factors will increase
its pension expense or its pension funding obligations, thereby diverting funds the Company would
otherwise apply to other uses.
The Financial Accounting Standards Board may propose changes to the current manner in which pension
and other post-retirement benefit plan costs are expensed. These changes could result in higher
pension and other post-retirement costs.
Compliance with the TREAD Act and similar regulatory initiatives could increase the cost of
operating the Companys business.
The Company is subject to the Transportation Recall Enhancement Accountability and Documentation
Act, or TREAD Act, which was adopted in 2000. Proposed and final rules issued under the TREAD Act
regulate test standards, tire labeling, tire pressure monitoring, early warning reporting, tire
recalls and record retention. Compliance with TREAD Act regulations has increased, and will
continue to increase, the cost of producing and distributing tires in the U.S. Compliance with the
TREAD Act and other federal, state and local laws and regulations now in effect, or that may be
enacted, could require significant capital expenditures, increase the Companys production costs
and affect its earnings and results of operations.
In addition, while the Company believes that its tires are free from design and manufacturing
defects, it is possible that a recall of the Companys tires, under the TREAD Act or otherwise,
could occur in the future. A substantial recall could harm the Companys reputation, operating
results and financial position.
Any interruption in the Companys skilled workforce could impair its operations and harm its
earnings and results of operations.
The Companys operations depend on maintaining a skilled workforce and any interruption of its
workforce due to shortages of skilled technical, production and professional workers could
interrupt the Companys operations and affect its operating results. Further, a significant number
of the Companys U.S. employees are currently represented by unions. The labor agreement at
Findlay does not expire until October 2008 and the labor agreement at Texarkana does not expire
until April 2010. Although the Company believes that its relations with its employees are
generally good, the Company cannot assure you that it will be able to successfully maintain its
relations with its employees or its collective bargaining agreements with those unions. If the
Company fails to extend or renegotiate its agreements with the labor unions on satisfactory terms,
or if its unionized employees were to engage in a strike or other work stoppages, the Companys
business and operating results could suffer.
The Company has a risk of exposure to products liability claims, which if successful, could have a
negative impact on its financial position, cash flows and results of operations.
The Companys operations expose it to potential liability for personal injury or death as an
alleged result of the failure of or conditions in the products that it designs and manufactures.
Specifically, the Company is a party to a number of products liability cases in which individuals
involved in motor vehicle accidents seek damages resulting from allegedly defective tires that it
manufactured. Products liability claims and lawsuits, including possible class action litigation,
could have a negative effect on the Companys financial position, cash flows and results of
operations.
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Those claims may result in material losses in the future and cause the Company to incur significant
litigation defense costs. Further, the Company cannot assure you that its insurance coverage will
be adequate to address any claims that may arise. A successful claim brought against the Company
in excess of its available insurance coverage may have a significant negative impact on its
business and financial condition.
Further, the Company cannot assure you that it will be able to maintain adequate insurance coverage
in the future at an acceptable cost or at all.
The Company may be unable to access the financial markets on favorable terms if its credit ratings
or its financial condition deteriorates.
The Company relies on access to financial markets as a significant source of liquidity for capital
requirements that it cannot satisfy by cash on hand or operating cash flows. Various factors,
including a deterioration of the Companys credit ratings or its business or financial condition,
could impair its access to the financial markets. Turmoil in the capital markets or downgrades in
the Companys credit ratings would require it to pay a higher interest rate for future borrowing
needs and any new borrowing facilities that the Company enters into may have stricter terms.
Additionally, any inability to access the capital markets or incur additional debt in the future on
favorable terms could impair the Companys liquidity and operations, and could require it to
consider deferring planned capital expenditures, reducing discretionary spending, selling assets or
restructuring existing debt.
If the Company is unable to execute its Asian strategy effectively, its profitability and financial
condition could decline.
The Companys Asian strategy calls for it to align with strategic partners the Company believes
will provide access to the local market and position it to take advantage of the significant
anticipated growth within Asia over the next five to ten years. The Company has constructed a
plant in China with Kenda Tire of Taiwan (Cooper Kenda), and has acquired 51% of Cooper Chengshan
(Shandong) Passenger Tire Company Ltd. and Cooper Chengshan (Shandong) Tire Company, Ltd (Cooper
Chengshan). The Companys Asian strategy is subject to the risks of operating abroad and other
operational and logistical challenges. The Companys failure to execute its Asian strategy
effectively would harm its sales, margins and profitability.
The Company presently intends to exercise the put option on its 15 million global depositary shares
of Kumho Tire Company, Inc. of Korea and expects to realize approximately $107 million from this
transaction. Realization is dependent upon Kumhos ability to fund the payment timely.
The Company may not be able to successfully implement its cost savings initiatives.
In September of 2006, the Company publicly announced a plan to improve its profitability. The
objectives for this plan included reducing inventory levels by $100 million from the base of June
30, 2006 and implementing $170 million in cost reduction and profit improvement initiatives. The
$170 million goal is also measured against the second quarter base of 2006 and is a global amount.
The Company promised to deliver $100 million of this amount in 2007 and to have another $70 million
implemented by the end of 2008. The Company committed to meeting these goals without closing a
plant, and while continuing its tradition of excellent customer service and reducing complexity in
its operations.
The projects identified to deliver these improvements were in the areas of sales and marketing,
logistics and plant operations. The actual projects numbered in the hundreds and the Company has
rigorously tracked its progress. If these profit improvement and cost reduction initiatives are
not successful, the Companys margins and profitability would not improve to the levels
anticipated.
The Company may not be able to protect its intellectual property rights adequately.
The Companys success depends in part upon its ability to use and protect its proprietary
technology and other intellectual property, which generally covers various aspects in the design
and manufacture of its products and processes. The Company owns and uses tradenames and trademarks
worldwide. The Company relies upon a combination of trade secrets, confidentiality policies,
nondisclosure and other contractual arrangements and patent, copyright and trademark laws to
protect its intellectual property rights. The steps the Company takes in this regard may not be
adequate to prevent or deter challenges, reverse engineering or infringement or other violations of
its intellectual property, and the Company may not be able to detect unauthorized use or take
appropriate and timely steps to enforce its intellectual property rights. In addition, the laws of
some countries may not protect and enforce the Companys intellectual property rights to the same
extent as the laws of the United States.
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The Company may not be successful in integrating future acquisitions into its operations, which
could harm its results of operations and financial condition.
The Company routinely evaluates potential acquisitions and may pursue acquisition opportunities,
some of which could be material to its business. While the Company believes there are a number of
potential acquisition candidates available that would complement its business, it currently has no
agreements to acquire any specific business or material assets other than as disclosed elsewhere in
this report. The Company cannot predict whether it will be successful in pursuing any acquisition
opportunities or what the consequences of any acquisition would be. Additionally, in any future
acquisitions, the Company may encounter various risks, including:
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the possible inability to integrate an acquired business into its operations; |
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increased intangible asset amortization; |
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diversion of managements attention; |
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loss of key management personnel; |
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unanticipated problems or liabilities; and |
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increased labor and regulatory compliance costs of acquired businesses. |
Some or all of those risks could impair the Companys results of operations and impact its
financial condition. These risks could also reduce the Companys flexibility to respond to changes
in its industry or in general economic conditions.
Future acquisitions and their related financings may adversely affect the Companys liquidity and
capital resources.
The Company may finance any future acquisitions, including those that are part of its Asian
strategy, from internally generated funds, bank borrowings, public offerings or private placements
of equity or debt securities, or a combination of the foregoing. Future acquisitions may involve
the expenditure of significant funds and management time. Future acquisitions may also require the
Company to increase its borrowings under its bank credit facilities or other debt instruments, or
to seek new sources of liquidity. Increased borrowings would correspondingly increase the
Companys financial leverage, and could result in lower credit ratings and increased future
borrowing costs.
The Company is required to comply with environmental laws and regulations that cause it to incur
significant costs.
The Companys manufacturing facilities are subject to numerous laws and regulations designed to
protect the environment, and the Company expects that additional requirements with respect to
environmental matters will be imposed on it in the future. Material future expenditures may be
necessary if compliance standards change or material unknown conditions that require remediation
are discovered. If the Company fails to comply with present and future environmental laws and
regulations, it could be subject to future liabilities or the suspension of production, which could
harm its business or results of operations. Environmental laws could also restrict the Companys
ability to expand its facilities or could require it to acquire costly equipment or to incur other
significant expenses in connection with its manufacturing processes.
A portion of the Companys business is seasonal, which may affect its period-to-period results.
Although there is year-round demand for replacement tires, demand for passenger replacement tires
is typically strongest during the third and fourth quarters of the year in the northern hemisphere
where the majority of the Companys business is conducted, principally due to higher demand for
winter tires during the months of August through November. The seasonality of this portion of the
Companys business may affect its operating results from quarter-to-quarter.
The realizability of deferred tax assets may affect the Companys profitability.
A valuation allowance is required to be recorded pursuant to Statement of Financial Accounting
Standard (SFAS) No. 109, Accounting for Income Taxes, when, based upon an assessment which is
largely dependent upon objectively verifiable evidence including recent operating loss history,
expected reversal of existing deferred tax liabilities and tax loss carry back capacity, it is more
likely than not that some portion of the deferred tax assets will not be realized. Deferred tax
assets and liabilities are determined separately for each taxing jurisdiction in which the Company
conducts its operations or otherwise generates taxable income or losses. In the U. S., the Company
has recorded significant deferred tax assets, the largest of which relate to tax attribute
carryforwards, products liability, pension and other post retirement benefit obligations. These
deferred tax assets are partially offset by deferred tax liabilities, the most significant of which
relate to accelerated depreciation. Based upon this assessment, the Company recorded a $128.6
million valuation allowance for the portion of U.S. deferred tax assets exceeding deferred tax
liabilities with $18.1 million being recorded as an expense in 2006. Activities in 2007 have
reduced this valuation allowance to $86.6 million at December 31, 2007 and resulted in credits to
tax expense for 2007. The pension liability and associated deferred tax asset adjustment recorded
to equity as a result of adoption of SFAS No. 158, Employers Accounting for Defined Benefit
Pension and Other Postretirement Plans, accounts for $52.3 million of the total valuation
allowance at the end of 2007.
- 9 -
The impact of new accounting standards on determining pension and other post retirement benefit
plans expense may have a negative impact on the Companys results of operations.
The Company has adopted SFAS No. 158 and the statement of financial position reflects the impacts
of this accounting standard.
The Financial Accounting Standards Board is considering the second part of its review of accounting
for pension and postretirement benefit plans. This second phase of this project may result in
changes to the current manner in which pension and other postretirement benefit plan costs are
expensed. These changes could result in higher pension and other postretirement costs.
Item 1B. UNRESOLVED STAFF COMMENTS
None.
As shown in the following table, at December 31, 2007 the Company maintained 67 manufacturing,
distribution, retail stores and office facilities worldwide. The Company owns a majority of the
manufacturing facilities while some manufacturing, distribution and office facilities are leased.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire Operations |
|
International Tire Operations |
|
|
Type of Facility |
|
United States |
|
Mexico |
|
Europe |
|
Asia |
|
Total |
Manufacturing |
|
|
5 |
|
|
|
|
|
|
|
1 |
|
|
|
2 |
|
|
|
8 |
|
Distribution |
|
|
12 |
|
|
|
6 |
|
|
|
6 |
|
|
|
13 |
|
|
|
37 |
|
Retail stores |
|
|
3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3 |
|
Technical centers
and offices |
|
|
6 |
|
|
|
1 |
|
|
|
7 |
|
|
|
5 |
|
|
|
19 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
26 |
|
|
|
7 |
|
|
|
14 |
|
|
|
20 |
|
|
|
67 |
|
The Company believes its properties have been adequately maintained, generally are in good
condition and are suitable and adequate to meet the demands of each segments business.
|
|
|
Item 3. |
|
LEGAL PROCEEDINGS |
The Company is a defendant in various judicial proceedings arising in the ordinary course of
business. A significant portion of these proceedings are products liability cases in which
individuals involved in vehicle accidents seek damages resulting from allegedly defective tires
manufactured by the Company. In the future, products liability costs could have a materially
greater impact on the consolidated results of operations and financial position of the Company than
in the past. After reviewing all of these proceedings, and taking into account all relevant
factors concerning them, the Company does not believe that any liabilities resulting from these
proceedings are reasonably likely to have a material adverse effect on its liquidity, financial
condition or results of operations in excess of amounts recorded at December 31, 2007.
|
|
|
Item 4. |
|
SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS |
No matter was submitted to a vote of security holders during the fourth quarter of the fiscal year
ended December 31, 2007.
- 10 -
EXECUTIVE OFFICERS OF THE REGISTRANT
The names, ages and all positions and offices held by all executive officers of the Company are as
follows:
|
|
|
|
|
|
|
|
|
Name |
|
Age |
|
Executive Office Held |
|
Business Experience |
|
Roy V. Armes
|
|
|
55 |
|
|
Chairman of the Board,
President, Chief Executive
Officer and Director
|
|
Chairman of the Board since December 2007,
President, Chief Executive Officer and
Director since January 2007. Previously,
Senior Vice President of Project
Development since January 2006;
Corporate Vice President and General
Director at Whirlpool Mexico from 2002
to January 2006; Corporate Vice President
of Global Procurement Operations from
1997 to 2002. |
|
|
|
|
|
|
|
|
|
James E. Kline
|
|
|
66 |
|
|
Vice President,
General Counsel
and Secretary
|
|
Vice President, General Counsel and
Secretary since April 2003. Vice President
from February to April 2003. Previously,
Executive Vice President (real estate
development) Cavista Corporation, an
integrated real estate company, from 2000
through August 2001; and Vice President and
General Counsel, Aeroquip-Vickers, Inc., a
manufacturer of power and motion control
and fluid conveyancing products, from 1989
to 1999. |
|
|
|
|
|
|
|
|
|
Mark W. Krivoruchka
|
|
|
53 |
|
|
Senior Vice President
|
|
Senior Vice President, Global Human
Resources since August 2007. Previously,
Senior Vice President of Human Resources
Integration of Whirlpool Corporation since
2006; and Senior Vice President Human
Resources of Maytag Corporation from
2002 to 2006. |
|
|
|
|
|
|
|
|
|
Harold C. Miller
|
|
|
55 |
|
|
Vice President
|
|
Vice President since March 2002.
Previously, Vice President and General
Manager, Eaton Fluid Power Hose and Plastic
Operations, Eaton Corporation, an automotive
and truck parts producer, from January
through March 2002. Director Finance and
Planning, Eaton Fluid Power Automotive
Operations from 2001 through 2002.
General Manager, Eaton Aeroquip Global
Hose Division from 1998 through
2001. |
|
|
|
|
|
|
|
|
|
Philip G. Weaver
|
|
|
55 |
|
|
Vice President and
Chief Financial Officer
|
|
Vice President and Chief Financial
Officer since 1999. Previously, Tire
Operations Vice President from 1994
through 1998. |
Each such officer shall hold such office until a successor is selected and qualified.
- 11 -
PART II
|
|
|
Item 5. |
|
MARKET FOR REGISTRANTS COMMON EQUITY, RELATED STOCKHOLDER MATTERS AND ISSUER PURCHASES OF
EQUITY SECURITIES |
(a) Market information
Cooper Tire & Rubber Company common stock is traded on the New York Stock Exchange under the
symbol CTB. The following table sets forth, for the periods indicated, the high and low
sales prices of the common stock as reported in the consolidated reporting system for the New
York Stock Exchange Composite Transactions:
|
|
|
|
|
|
|
|
|
Year Ended December 31, 2006 |
|
High |
|
Low |
First Quarter |
|
$ |
16.58 |
|
|
$ |
13.86 |
|
Second Quarter |
|
|
14.52 |
|
|
|
10.49 |
|
Third Quarter |
|
|
11.77 |
|
|
|
7.71 |
|
Fourth Quarter |
|
|
14.73 |
|
|
|
9.60 |
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, 2007 |
|
High |
|
Low |
First Quarter |
|
$ |
19.19 |
|
|
$ |
14.36 |
|
Second Quarter |
|
|
28.18 |
|
|
|
18.39 |
|
Third Quarter |
|
|
28.50 |
|
|
|
18.68 |
|
Fourth Quarter |
|
|
25.85 |
|
|
|
14.04 |
|
Five-Year Stockholder Return Comparison
The SEC requires that the Company include in its annual report to stockholders a line graph
presentation comparing cumulative five-year stockholder returns on an indexed basis with the
Standard & Poors (S&P) Stock Index and either a published industry or line-of-business index or
an index of peer companies selected by the Company. The Company in 1993 chose what is now the S&P
500 Auto Parts & Equipment Index as the most appropriate of the nationally recognized industry
standards and has used that index for its stockholder return comparisons in all of its proxy
statements since that time.
The following chart assumes three hypothetical $100 investments on December 31, 2002, and shows the
cumulative values at the end of each succeeding year resulting from appreciation or depreciation in
the stock market price, assuming dividend reinvestment.
- 12 -
Total Return To Shareholders
(Includes reinvestment of dividends)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ANNUAL RETURN PERCENTAGE |
|
|
Years Ending |
Company / Index |
|
Dec03 |
|
Dec04 |
|
Dec05 |
|
Dec06 |
|
Dec07 |
|
COOPER TIRE &
RUBBER COMPANY |
|
|
42.92 |
|
|
|
2.81 |
|
|
|
-27.14 |
|
|
|
-3.33 |
|
|
|
18.42 |
|
S&P 500 INDEX |
|
|
28.68 |
|
|
|
10.88 |
|
|
|
4.91 |
|
|
|
15.79 |
|
|
|
5.49 |
|
S&P 500 AUTO PARTS
& EQUIPMENT |
|
|
43.89 |
|
|
|
2.78 |
|
|
|
-22.47 |
|
|
|
12.37 |
|
|
|
27.49 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
INDEXED RETURNS |
|
|
Base |
|
Years Ending |
|
|
Period |
|
|
|
|
|
|
|
|
|
|
Company / Index |
|
Dec02 |
|
Dec03 |
|
Dec04 |
|
Dec05 |
|
Dec06 |
|
Dec07 |
|
COOPER TIRE &
RUBBER COMPANY |
|
|
100 |
|
|
|
142.92 |
|
|
|
146.93 |
|
|
|
107.06 |
|
|
|
103.50 |
|
|
|
122.56 |
|
S&P 500 INDEX |
|
|
100 |
|
|
|
128.68 |
|
|
|
142.69 |
|
|
|
149.70 |
|
|
|
173.34 |
|
|
|
182.86 |
|
S&P 500 AUTO PARTS
& EQUIPMENT |
|
|
100 |
|
|
|
143.89 |
|
|
|
147.90 |
|
|
|
114.67 |
|
|
|
128.85 |
|
|
|
164.27 |
|
- 13 -
The number of holders of record at December 31, 2007 was 2,926.
The Company has paid consecutive quarterly dividends on its common stock since 1973. Future
dividends will depend upon the Companys earnings, financial condition and other factors.
Additional information on the Companys liquidity and capital resources can be found in
Managements Discussion and Analysis of Financial Condition and Results of Operations. The
Companys retained earnings are available for the payment of cash dividends and the purchases
of the Companys shares. Quarterly dividends per common share for the most recent two years
are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
|
|
2007 |
|
March 31 |
|
$ |
0.105 |
|
|
March 30 |
|
$ |
0.105 |
|
June 30 |
|
|
0.105 |
|
|
June 29 |
|
|
0.105 |
|
September 29 |
|
|
0.105 |
|
|
September 28 |
|
|
0.105 |
|
December 29 |
|
|
0.105 |
|
|
December 28 |
|
|
0.105 |
|
|
|
|
|
|
|
|
|
Total: |
|
$ |
0.420 |
|
|
Total: |
|
$ |
0.420 |
|
|
|
|
|
|
|
|
|
(d) |
|
Issuer purchases of equity securities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Number |
|
|
Approximate Dollar |
|
|
|
|
|
|
|
|
|
|
|
of Shares |
|
|
Value of Shares |
|
|
|
Total Number |
|
|
Average |
|
|
Purchased as |
|
|
that May Yet Be |
|
|
|
of Shares |
|
|
Price Paid |
|
|
Part of Publicly |
|
|
Purchased Under |
|
Period |
|
Purchased |
|
|
per Share |
|
|
Announced Program |
|
|
the Program |
|
Cumulative number @
September 30, 2007 |
|
|
|
|
|
$ |
|
|
|
|
|
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
October 1 through 31, 2007 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
November 1 through 30, 2007 |
|
|
1,215,000 |
|
|
|
15.07 |
|
|
|
1,215,000 |
|
|
|
81,689,816 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 1 through 31, 2007 |
|
|
1,776,900 |
|
|
|
15.52 |
|
|
|
2,991,900 |
|
|
|
54,118,225 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
2,991,900 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
These shares were purchased through open market transactions as part of a $100 million share
repurchase program authorized by the Company Board of Directors on November 16, 2007. This
authorization to repurchase common shares also cancelled the February 15, 2005 program.
- 14 -
Item 6. SELECTED FINANCIAL DATA
The following Selected Financial Data of the Company reflects its continuing operations after the
sale of its automotive operations, known as Cooper-Standard Automotive, in a transaction which
closed on December 23, 2004 and the sale of the Oliver Rubber Company in a transaction which closed
on October 5, 2007. The balance sheet data for 2004, 2005, 2006 and 2007 and income statement data
for 2003, 2004, 2005, 2006 and 2007 were derived from audited financial statements.
(Dollar amounts in thousands except for per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operations |
|
Income (loss) from |
|
Earnings (Loss) Per Share |
|
|
Net |
|
Operating |
|
Before |
|
Continuing |
|
from Continuing Operations |
|
|
Sales |
|
Profit (Loss) |
|
Income Taxes |
|
Operations |
|
Basic |
|
Diluted |
2003 |
|
$ |
1,734,463 |
|
|
$ |
59,397 |
|
|
$ |
31,372 |
|
|
$ |
23,858 |
|
|
$ |
0.32 |
|
|
$ |
0.32 |
|
2004 |
|
|
1,951,881 |
|
|
|
58,769 |
|
|
|
30,317 |
|
|
|
24,399 |
|
|
|
0.33 |
|
|
|
0.33 |
|
2005 |
|
|
2,035,623 |
|
|
|
25,150 |
|
|
|
(15,953 |
) |
|
|
(16,016 |
) |
|
|
(0.25 |
) |
|
|
(0.25 |
) |
2006 |
|
|
2,575,218 |
|
|
|
(45,252 |
) |
|
|
(75,995 |
) |
|
|
(74,320 |
) |
|
|
(1.21 |
) |
|
|
(1.21 |
) |
2007 |
|
|
2,932,575 |
|
|
|
134,392 |
|
|
|
116,030 |
|
|
|
91,435 |
|
|
|
1.48 |
|
|
|
1.46 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Property, |
|
|
|
|
|
|
|
|
|
|
Stockholders |
|
Total |
|
Plant & |
|
Capital |
|
|
|
|
|
Long-term |
|
|
Equity |
|
Assets |
|
Equipment |
|
Expenditures |
|
Depreciation |
|
Debt |
2003 |
|
$ |
1,030,389 |
|
|
$ |
2,876,319 |
|
|
$ |
661,320 |
|
|
$ |
92,532 |
|
|
$ |
104,366 |
|
|
$ |
863,892 |
|
2004 |
|
|
1,170,533 |
|
|
|
2,668,084 |
|
|
|
700,800 |
|
|
|
153,360 |
|
|
|
104,199 |
|
|
|
773,704 |
|
2005 |
|
|
938,776 |
|
|
|
2,152,186 |
|
|
|
751,767 |
|
|
|
160,273 |
|
|
|
103,047 |
|
|
|
491,618 |
|
2006 |
|
|
639,891 |
|
|
|
2,235,515 |
|
|
|
970,633 |
|
|
|
186,190 |
|
|
|
127,693 |
|
|
|
513,213 |
|
2007 |
|
|
792,291 |
|
|
|
2,296,868 |
|
|
|
991,776 |
|
|
|
140,972 |
|
|
|
131,007 |
|
|
|
464,608 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term |
|
|
|
|
|
Average |
|
|
|
|
Debt To |
|
Dividends |
|
Common Shares |
|
Number of |
|
|
Capitalization |
|
Per Share |
|
(000) |
|
Employees |
2003 |
|
|
45.6 |
% |
|
$ |
0.42 |
|
|
|
73,688 |
|
|
|
8,325 |
|
2004 |
|
|
39.8 |
% |
|
|
0.42 |
|
|
|
74,201 |
|
|
|
8,739 |
|
2005 |
|
|
34.4 |
% |
|
|
0.42 |
|
|
|
63,653 |
|
|
|
8,762 |
|
2006 |
|
|
44.5 |
% |
|
|
0.42 |
|
|
|
61,338 |
|
|
|
13,361 |
|
2007 |
|
|
41.0 |
% |
|
|
0.42 |
|
|
|
61,938 |
|
|
|
13,355 |
|
As detailed in Note 2 Acquisitions, effective February 4, 2006, the Company acquired a 51 percent
ownership position in Cooper Chengshan (Shandong) Passenger Tire Company Ltd. and Cooper Chengshan
(Shandong) Tire Company, Ltd. (Cooper Chengshan). The acquisition has been accounted for as a
purchase transaction and the fair value of fixed assets, liabilities, and tangible and identifiable
intangible assets have been included in the Companys Consolidated Balance Sheets at December 31,
2006 and 2007 along with the goodwill associated with the transaction. The operating results of
Cooper Chengshan have been included in the consolidated financial statements of the Company since
the date of acquisition.
Note 13 Pensions and Postretirement Benefits Other than Pensions describes the Companys adoption
of SFAS No. 158 at December 31, 2006 and discloses the impact of the adoption on the Companys
Stockholders Equity.
During 2006, the Companys continuing operations recorded an impairment charge of $47,973 related
to goodwill and an indefinite-lived intangible asset as described in Note 6 Goodwill and
Intangibles.
- 15 -
Item 7. MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
Business of the Company
The Company produces and markets passenger, light truck, medium truck and motorcycle tires which
are sold nationally and internationally in the replacement tire market to independent tire dealers,
wholesale distributors, regional and national retail tire chains and large retail chains that sell
tires, as well as other automotive and racing products.
The Company is focused on profitable long-term growth in the replacement tire market. In December
2004, the Company sold its automotive operations, known as Cooper-Standard and in 2007 it sold its
Oliver Rubber Company subsidiary. These sales provided the Company significant opportunities to
focus exclusively on its global tire business.
In recent years the Company has faced both general industry and internal challenges. These have
included escalating raw material costs, increasing product complexity, and pressure from
competitors with manufacturing in lower cost regions. Additionally industry demand for tires in
2006 and 2007 was weak.
To address these conditions the Company has undertaken a number of cost saving and profit
improvement initiatives. These have included a wide variety of projects in the areas of
manufacturing, marketing, and logistics. The implementation of these projects had a favorable
impact on the Companys profitability in 2007.
During 2007 the Company launched new and innovative products in the premium broadline segment where
it is pursuing profitable growth. The Companys marketing program will continue to be customer
driven and emphasize controlled growth of profitable sales, product, and customer mix.
The Company has also pursued a strategy for growth in Asia. In February, 2006 the Company acquired
a 51 percent ownership position in Cooper Chengshan (Shandong) Passenger Tire Company Ltd. and
Cooper Chengshan (Shandong) Tire Company, Ltd. (Cooper Chengshan). In 2007 the Company also
completed construction of a tire manufacturing facility in China under a joint venture arrangement
with Kenda Rubber Industrial Co., Ltd. of Taiwan.
The Company has two reportable segments for continuing operations North American Tire Operations
and International Tire Operations. The Companys reportable segments are each managed separately
because they operate in different geographic locations.
The following discussion of financial condition and results of operations should be read together
with Selected Financial Data, the Companys consolidated financial statements and the notes to
those statements and other financial information included elsewhere in this report.
This Managements Discussion and Analysis of Financial Condition and Results of Operations presents
information related to the consolidated results of the continuing operations of the Company,
including the impact of restructuring costs on the Companys results, a discussion of past results
and future outlook of each of the Companys segments and information concerning both the liquidity
and capital resources and critical accounting policies of the Company. A discussion of the past
results of its discontinued operations and information related to the gains recognized on the sales
of Cooper-Standard and Oliver Rubber Company are also included. This report contains
forward-looking statements that involve risks and uncertainties. The Companys actual results may
differ materially from those indicated in the forward-looking statements. See Risk Factors in Item
1A for information regarding forward-looking statements.
- 16 -
Consolidated Results of Continuing Operations
(Dollar amounts in millions except per share amounts)
|
|
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|
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|
|
|
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|
|
|
|
|
|
|
|
|
% |
|
|
|
|
|
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% |
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|
|
|
|
2005 |
|
|
Change |
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|
2006 |
|
|
Change |
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|
2007 |
|
Revenues: |
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
1,835.1 |
|
|
|
8.7 |
% |
|
$ |
1,995.2 |
|
|
|
10.8 |
% |
|
$ |
2,209.8 |
|
International Tire |
|
|
305.3 |
|
|
|
n/m |
|
|
|
680.1 |
|
|
|
29.6 |
% |
|
|
881.3 |
|
Eliminations |
|
|
(104.8 |
) |
|
|
-4.5 |
% |
|
|
(100.1 |
) |
|
|
58.3 |
% |
|
|
(158.5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
2,035.6 |
|
|
|
26.5 |
% |
|
$ |
2,575.2 |
|
|
|
13.9 |
% |
|
$ |
2,932.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit (loss): |
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
31.5 |
|
|
|
n/m |
|
|
$ |
(39.5 |
) |
|
|
n/m |
|
|
$ |
119.4 |
|
International Tire |
|
|
(0.7 |
) |
|
|
n/m |
|
|
|
9.4 |
|
|
|
n/m |
|
|
|
28.9 |
|
Eliminations |
|
|
(0.4 |
) |
|
|
50.0 |
% |
|
|
(0.6 |
) |
|
|
-16.7 |
% |
|
|
(0.5 |
) |
Unallocated corporate charges |
|
|
(5.3 |
) |
|
|
n/m |
|
|
|
(14.5 |
) |
|
|
-7.6 |
% |
|
|
(13.4 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit (loss) |
|
|
25.1 |
|
|
|
n/m |
|
|
|
(45.2 |
) |
|
|
n/m |
|
|
|
134.4 |
|
Interest expense |
|
|
54.5 |
|
|
|
-13.4 |
% |
|
|
47.2 |
|
|
|
2.8 |
% |
|
|
48.5 |
|
Debt extinguishment (gains) losses |
|
|
4.2 |
|
|
|
n/m |
|
|
|
(0.1 |
) |
|
|
n/m |
|
|
|
2.6 |
|
Interest income |
|
|
(18.5 |
) |
|
|
-45.4 |
% |
|
|
(10.1 |
) |
|
|
78.2 |
% |
|
|
(18.0 |
) |
Dividend from unconsolidated subsidiary |
|
|
|
|
|
|
n/m |
|
|
|
(4.3 |
) |
|
|
-53.5 |
% |
|
|
(2.0 |
) |
Other net |
|
|
0.9 |
|
|
|
n/m |
|
|
|
(2.0 |
) |
|
|
n/m |
|
|
|
(12.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
before income taxes and minority interests |
|
|
(16.0 |
) |
|
|
n/m |
|
|
|
(75.9 |
) |
|
|
n/m |
|
|
|
116.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Provision (benefit) for income taxes |
|
|
0.1 |
|
|
|
n/m |
|
|
|
(5.3 |
) |
|
|
n/m |
|
|
|
15.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
before minority interests |
|
|
(16.1 |
) |
|
|
n/m |
|
|
|
(70.6 |
) |
|
|
n/m |
|
|
|
100.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Minority interests |
|
|
0.1 |
|
|
|
n/m |
|
|
|
(3.7 |
) |
|
|
n/m |
|
|
|
(8.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations |
|
$ |
(16.0 |
) |
|
|
n/m |
|
|
$ |
(74.3 |
) |
|
|
n/m |
|
|
$ |
91.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per share |
|
$ |
(0.25 |
) |
|
|
|
|
|
$ |
(1.21 |
) |
|
|
|
|
|
$ |
1.48 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings (loss) per share |
|
$ |
(0.25 |
) |
|
|
|
|
|
$ |
(1.21 |
) |
|
|
|
|
|
$ |
1.46 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
- 17 -
2007 versus 2006
Consolidated net sales increased by $357.4 million in 2007. The increase in net sales was
primarily a result of improved net pricing and product mix in both the North American Tire
Operations and International Tire Operations segments and higher unit volumes in the International
Tire Operations segment. Operating profit in 2007 was $179.6 million higher than the operating
loss reported in 2006. The favorable impacts of improved pricing, mix and volume, along with lower
advertising costs in the North American Tire Operations segment, were partially offset by higher
raw material costs, higher products liability costs and higher incentive-related compensation
expense. The Company also recognized a benefit in 2007 in its North American Tire Operations
segment from inventory valuations as a result of the decline in finished goods inventory. In 2006
when the Company conducted its annual test for impairment, it concluded that impairment did exist
and the Company wrote off the goodwill of the North American Tire Operations segment which totaled
$44.6 million and also recorded an impairment charge of $3.4 million related to the
indefinite-lived intangible assets of the segment. During the fourth quarter of 2007, the Company
completed its annual test for impairment and determined that no impairment existed.
The Company continued to experience significant increases in the costs of certain of its principal
raw materials during 2007 compared with the levels experienced during 2006. The principal raw
materials for the Company include natural rubber, synthetic rubber, carbon black, chemicals and
reinforcement components. Approximately 65 percent of the Companys raw materials are
petroleum-based and crude oil continued its upward trend by setting new price ceilings by the
fourth quarter of 2007. Natural rubber prices also peaked at all-time highs during the fourth
quarter of 2007. The increases in the cost of natural rubber and petroleum-based materials were
the most significant drivers of higher raw material costs during 2007, which were up approximately
$30.5 million from 2006. The pricing volatility in these commodities contributes to the difficulty
in managing the costs of raw materials. The increased price of crude oil and natural rubber along
with the growing global demand remains a fundamental factor to the cost increases experienced for
raw materials used by the Company.
The Company manages the procurement of its raw materials to assure supply and to obtain the most
favorable pricing. For natural rubber and natural gas, procurement is managed by buying forward of
production requirements and utilizing the spot market when advantageous. For other principal
materials, procurement arrangements include supply agreements that may contain formula-based
pricing based on commodity indices, multi-year agreements or spot purchase contracts. These
arrangements provide quantities necessary to satisfy normal manufacturing demands.
Selling, general and administrative expenses were $177.5 million (6.1 percent of net sales) in 2007
compared to $187.1 million (7.3 percent of net sales) in 2006. The decrease in selling, general
and administrative expenses was due primarily to lower advertising costs in the North American Tire
Operations segment, partially offset by higher incentive-related compensation costs and the
continued ramp-up of the Companys Chinese operations. The Company also incurred expense in 2006
associated with the severance component of payments made to the former chairman, president and
chief executive officer of the Company.
- 18 -
Products liability costs totaled $63.6 million and $70.3 million in 2006 and 2007, respectively,
and include recoveries of legal fees of $9.4 million and $9.8 million in 2006 and 2007,
respectively. Policies applicable to claims occurring on April 1, 2003, and thereafter, do not
provide for recovery of legal fees.
Additional
information related to the Companys accounting for products
liability costs appears in the Critical Accounting Policies
portion of this Managements Discussion and Analysis.
During 2007, the Company recorded $3.5 million in restructuring costs related to the four
initiatives described in the Restructuring section below.
Interest expense increased $1.3 million in 2007 from 2006 primarily due to debt related to
investments in China, partially offset by the Companys repurchases of debt in 2007.
The Company incurred $2.6 million in costs associated with the repurchase of $80.9 million of its
long-term debt during 2007.
Interest income increased $7.9 million in 2007 from 2006 as a result of higher cash levels in 2007
than in 2006.
The Company recorded dividend income from its investment in Kumho Tire Co., Inc. in both 2007 and
2006. The dividend rate in 2007 was approximately $0.27 per share and the rate in 2006 was
approximately $0.57 per share. The Company owned 15 million global depositary shares (the
equivalent of 7,500,000 common shares) and recorded dividend income of $4.3 million and $2.0
million in 2006 and 2007, respectively.
Other net increased $10.7 million in 2007 from 2006 as a result of the Company recording a $3.1
million gain on the sale of stock in Nishikawa Rubber Co., Ltd., a $4.2 million gain on the sale of
a corporate aircraft and an increase in foreign currency gains in 2007 compared to 2006.
For the twelve months ended December 31, 2007, the Company recorded an income tax expense of $15.8
million on income before taxes from continuing operations of $116.0 million which includes income
of minority interest of $8.8 million. Worldwide tax expense was favorably impacted by the release
of a portion of the valuation allowance against U.S. net deferred tax assets and the continuation
of tax holidays for some of the Companys Asian operations. Comparable amounts for 2006 were an
income tax benefit of $5.3 million on a loss before taxes of $75.9 million.
The Company continues to maintain a valuation allowance on the U.S. net deferred tax assets
existing at December 31, 2007. A valuation allowance is required pursuant to SFAS No. 109,
Accounting for Income Taxes, when, based upon an assessment which is largely dependent upon
objectively verifiable evidence including recent operating loss history, expected reversal of
existing deferred tax liabilities and tax loss carry back capacity, it is more likely than not that
some portion of the deferred tax assets will not be realized. Deferred tax assets and liabilities
are determined separately for each taxing jurisdiction in which the Company conducts its operations
or otherwise generates taxable income or losses. In the United States, the Company has recorded
significant deferred tax assets, the largest of which relate to tax attribute carryforwards,
products liabilities, pension and other post retirement benefit obligations. These deferred tax
assets are partially offset by deferred tax liabilities, the most significant of which relates to
accelerated depreciation. Based upon this assessment, the Company maintains an $86.6 million
valuation allowance for the portion of U.S. deferred tax assets exceeding deferred tax liabilities.
As a result of changes in the amount of U.S. net deferred tax assets, $15.6 million of the
valuation allowance was reversed in 2007, reducing tax expense. In addition, the Company has
recorded valuation allowances of $.8 million for deferred tax assets associated with initial start
up losses in foreign jurisdictions.
The effects of inflation in areas other than raw materials and natural gas did not have a material
effect on the results of operations of the Company in 2007.
- 19 -
2006 versus 2005
Consolidated net sales increased by $539.6 million in 2006. The acquisition of Cooper Chengshan in
February 2006 added $357.6 million in net sales in 2006. The remainder of the increase was
primarily a result of improved net pricing and product mix. This increase was offset by lower unit
volume. The operating loss in 2006 was $70.3 million less than the operating profit reported in
2005. The favorable impacts of the Cooper Chengshan acquisition and improved pricing and mix were
offset by increased raw material costs, the write off of goodwill and an indefinite-lived
intangible asset, lower sales volumes, higher products liability costs and restructuring costs
related to five initiatives undertaken by the Company. These initiatives are described in more
detail in the Restructuring section below.
The Company continued to experience significant increases in the costs of certain of its principal
raw materials during 2006 compared with the levels experienced during 2005. The principal raw
materials for the Company include synthetic rubber, carbon black, natural rubber, chemicals and
reinforcement components. A significant portion of the Companys raw materials are crude
oil-based, a commodity which set new price ceilings during 2006. The increases in the cost of
natural rubber and petroleum-based materials were the most significant drivers of higher raw
material costs during 2006, which were up approximately $128.8 million from 2005. The pricing
volatility in these commodities contributed to the difficulty in managing the costs of related raw
materials. The increased price of crude oil and the growing global demand for its derivative
products is contributing to the cost increases being experienced for raw materials used by the
Company. Approximately 65 percent of the Companys raw materials are crude oil-based, a commodity
which repeatedly set new price records during 2006.
The Company manages the procurement of its raw materials to assure supply and to obtain the most
favorable pricing. For natural rubber and natural gas, procurement is managed by buying forward of
production requirements and utilizing the spot market when advantageous. For other principal
materials, procurement arrangements include supply agreements that may contain formula-based
pricing based on commodity indices, multi-year agreements or spot purchases. These arrangements
provide quantities needed to satisfy normal manufacturing demands.
During the fourth quarter of 2006, the Company completed its annual test for impairment and
determined that impairment existed in the goodwill and in the indefinite-lived intangible assets of
its North American Tire Operations segment. While the Company made good faith projections of
future cash flow in 2005, it failed to meet those projections in 2006 due to industry conditions
and other factors. The Company believes certain of these factors will continue to have an impact
in 2007 and late in 2006, the Company implemented specific cost reduction initiatives to improve
profitability. Following a review of the valuation of the segments identifiable assets, the
Company wrote off the goodwill of the North American Tire Operations segment which totaled $44.6
million and also recorded an impairment charge of $3.4 million related to the indefinite-lived
intangible assets of the segment.
Selling, general and administrative expenses were $187.1 million (7.3 percent of net sales) in 2006
compared to $154.0 million (7.6 percent of net sales) in 2005. The addition of the Chinese
operations, higher advertising costs in the North American Tire Operations segment and the expense
associated with the severance component of payments made to the former chairman, president and
chief executive officer of the Company accounted for this increase.
- 20 -
Products liability costs totaled $52.3 million and $63.6 million in 2005 and 2006, respectively.
Recoveries of legal fees were $12.7 million and $9.4 million in 2005 and 2006, respectively.
Additional
information related to the Companys accounting for products
liability costs appears in the Critical Accounting
Policies portion of this Managements Discussion and
Analysis.
During 2006, the Company recorded $3.2 million in restructuring costs related to the four
initiatives described in the Restructuring section below.
Interest expense decreased $7.3 million in 2006 from 2005 primarily due to the Companys
repurchases of debt in 2005 and 2006.
Interest income decreased $8.4 million in 2006 from 2005 as a result of lower cash levels in 2006
than in 2005.
During 2006, the Company recorded dividend income from its investment in Kumho Tire Co., Inc. A
dividend of approximately $0.57 per share was declared to shareholders of record on March 17, 2006.
The Company owns the equivalent of 7,500,000 shares and recorded $4.3 million of dividend income.
Other net increased $2.9 million in 2006 from 2005 primarily as a result of foreign currency
gains being recorded in 2006 compared to losses in 2005.
For the twelve months ended December 31, 2006, the Company recorded an income tax benefit of $5.3
million on a loss before taxes from continuing operations of $75.9 million which includes minority
interest of $3.7 million and the impairment of non-deductible goodwill. Since a valuation
allowance was recorded in income tax expense for the net deferred tax asset position of the U. S.
operations during the year, the remaining income tax benefit relates primarily to the utilization
of certain tax attributes, the release of certain tax contingencies plus income tax expense from
non-U. S. operations. Comparable amounts for 2005 were an income tax expense of $.1 million on a
loss before taxes of $16.0 million.
A valuation allowance is required to be recorded pursuant to SFAS No. 109, Accounting for Income
Taxes, when, based upon an assessment which is largely dependent upon objectively verifiable
evidence including recent operating loss history, expected reversal of existing deferred tax
liabilities and tax loss carry back capacity, it is more likely than not that some portion of the
deferred tax assets will not be realized. Deferred tax assets and liabilities are determined
separately for each taxing jurisdiction in which the Company conducts its operations or otherwise
generates taxable income or losses. In the United States, the Company has recorded significant
deferred tax assets, the largest of which relate to tax attribute carryforwards, products
liability, pension and other post retirement benefit obligations. These deferred tax assets are
partially offset by deferred tax liabilities, the most significant of which relate to accelerated
depreciation. Based upon this assessment, the Company recorded a $128.6 million valuation
allowance for the portion of U.S. deferred tax assets exceeding deferred tax liabilities with $18.1
million being recorded as an expense in 2006. The pension liability and associated deferred tax
asset adjustment recorded to equity in the fourth quarter as a result of adoption of SFAS No. 158,
Employers Accounting for Defined Benefit Pension and Other Postretirement Plans, accounted for
$72.5 million of the total valuation allowance at December 31, 2006.
The effects of inflation in areas other than raw materials and natural gas did not have a material
effect on the results of operations of the Company in 2006.
- 21 -
Restructuring
During 2006 and 2007, the continuing operations of the Company incurred restructuring expenses
related to four ongoing restructuring initiatives described below:
In September of 2006, the North American Tire Operations segment announced its plans to reconfigure
its tire manufacturing facility in Texarkana, Arkansas so that its production levels can flex to
meet tire demand. This reconfiguration resulted in a workforce reduction of approximately 350
people and was accomplished through attrition and layoffs. Certain equipment in the facility was
relocated to meet the flexible production requirements. The Company completed this initiative
during the third quarter of 2007 at a total cost of $3.5 million. The Company recorded equipment
relocation costs of $.7 million in 2006 and $2.1 million in 2007, for a total of $2.8 million.
Personnel related costs of $.7 million were incurred and all of these costs were recorded during
2007. Of the personnel related costs, the Company accrued severance costs of $.44 million and made
related payments of $.39 million, resulting in an accrued severance balance at December 31, 2007 of
$.05 million.
In November of 2006, the Company announced a restructuring of salaried support positions. This
restructuring was accomplished through reductions in part-time assistance, attrition and targeted
severance actions. Approximately 76 full-time equivalent positions were eliminated as a result of
this initiative which was completed at the end of the first quarter of 2007 at a total cost of $1.1
million. The Company recorded $.6 million of costs related to this initiative in 2006 and $.5
million of costs during 2007. Severance costs of $1.1 million have been recorded related to this
initiative and all payments have been made at December 31, 2007.
In December of 2006, the North American Tire Operations segment initiated a plan to reduce the
number of stock-keeping units manufactured in its facilities and to take tire molds out of service.
Under this initiative, 481 molds were identified and all identified molds had been taken out of
service as of March 31, 2007. Both the mold write-off of $.4 million and the increased
depreciation expense associated with the change in the estimate of useful life of $.1 million were
recorded as restructuring expense. The Company recorded $.4 million of this expense in 2006 and
$.1 million of this expense in 2007.
During 2006, the International Tire Operations segment recorded $1.5 million in restructuring costs
associated with a management reorganization in Cooper Tire Europe. This initiative was undertaken
to reduce the European cost base to compensate for raw material cost increases in an increasingly
competitive European market. There were 50 employees impacted by this initiative and all severance
payments were made during 2006. During 2007, a restructuring program to reduce 15 positions was
announced in the first quarter. This initiative was completed with 11 positions eliminated through
attrition and severance costs of $.2 million recorded and paid for the remaining four positions. A
warehouse was closed in March 2007 resulting in the elimination of one position.
Additional information related to these restructuring initiatives appears in the Restructuring
note to the consolidated financial statements.
- 22 -
North American Tire Operations Segment
(Dollar amounts in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change |
|
|
|
|
|
Change |
|
|
|
|
2005 |
|
% |
|
2006 |
|
% |
|
2007 |
Sales |
|
$ |
1,835.1 |
|
|
|
8.7 |
% |
|
$ |
1,995.2 |
|
|
|
10.8 |
% |
|
$ |
2,209.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit |
|
$ |
31.5 |
|
|
|
n/m |
|
|
$ |
(39.5 |
) |
|
|
n/m |
|
|
$ |
119.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit margin |
|
|
1.7 |
% |
|
|
n/m |
|
|
|
-2.0 |
% |
|
|
n/m |
|
|
|
5.4 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
United States unit sales changes: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Passenger tires |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment |
|
|
|
|
|
|
0.0 |
% |
|
|
|
|
|
|
1.5 |
% |
|
|
|
|
RMA members |
|
|
|
|
|
|
-4.0 |
% |
|
|
|
|
|
|
0.5 |
% |
|
|
|
|
Total Industry |
|
|
|
|
|
|
-5.4 |
% |
|
|
|
|
|
|
2.7 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Light truck tires |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment |
|
|
|
|
|
|
-2.8 |
% |
|
|
|
|
|
|
-2.0 |
% |
|
|
|
|
RMA members |
|
|
|
|
|
|
-7.2 |
% |
|
|
|
|
|
|
0.7 |
% |
|
|
|
|
Total Industry |
|
|
|
|
|
|
-3.9 |
% |
|
|
|
|
|
|
1.5 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total light vehicle tires |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment |
|
|
|
|
|
|
-0.5 |
% |
|
|
|
|
|
|
0.8 |
% |
|
|
|
|
RMA members |
|
|
|
|
|
|
-4.4 |
% |
|
|
|
|
|
|
0.5 |
% |
|
|
|
|
Total Industry |
|
|
|
|
|
|
-5.1 |
% |
|
|
|
|
|
|
2.5 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total segment unit sales changes |
|
|
|
|
|
|
-0.5 |
% |
|
|
|
|
|
|
-0.2 |
% |
|
|
|
|
Overview
The North American Tire Operations segment produces passenger car and light truck tires, primarily
for sale in the United States replacement market. Major distribution channels and customers
include independent tire dealers, wholesale distributors, regional and national retail tire chains,
and large retail chains that sell tires as well as other automotive products. The segment does not
sell its products directly to end users, except through three Company-owned retail stores, and does
not manufacture tires for sale to OEMs.
2007 versus 2006
Sales of the North American Tire Operations segment increased $214.6 million in 2007 from levels in
2006. The increase in sales was a result of improved net pricing and product mix ($232.0 million),
offset by lower unit volume ($17.4 million). The segments increased unit sales in the SUV and
premium light truck tire replacement markets, along with the introduction of a new premium touring
replacement tire in the second quarter of 2007, contributed to the improved product mix. The
segment experienced a decrease in unit sales in the economy, high performance and winter tire
lines.
In the United States, the segments unit sales of total light vehicle tires increased 0.8 percent
in 2007 from 2006. This increase exceeded the 0.5 percent increase in total light vehicle
shipments experienced by all members of the Rubber Manufacturers Association (RMA), but was less
than the 2.5 percent increase in total light vehicle shipments for the total industry (which
includes an estimate for non-RMA members) for 2007. The increased shipments were driven by higher
shipments of passenger car tire replacement units, where increases in 2007 compared to 2006 were
1.5 percent, 0.5 percent and 2.7 percent, respectively, for the segment, RMA and total industry.
Shipments of light truck tire replacement units were lower for the segment by 2.0 percent but
higher for the RMA and total industry by 0.7 percent and 1.5 percent, respectively. The lower unit
volume in total for the segment was driven by increased competition from Asian tire manufacturers
and higher unit sales in the fourth quarter of 2006 as a result of the work stoppage at a
competitor of the segment.
- 23 -
Segment operating profit in 2007 increased $158.9 million from 2006. The increased operating
profit was due to improved net pricing and product mix ($134.8 million), lower advertising costs
($16.3 million), and lower shipping and outside storage costs as a result of lower finished goods
inventory levels maintained by the segment. These increases to operating profit were partially
offset by higher raw material costs ($14.9 million), higher products liability costs ($6.7
million), lower unit volumes and higher incentive-related compensation expense. Also included in
2006 was the write off of goodwill and the impairment charge for indefinite-lived intangible assets
as discussed under the Consolidated Results of Continuing Operations section above. The 2006 year
included the cost of reduced production levels as the segment temporarily shutdown its four tire
manufacturing facilities in order to control inventories resulting from the weak North American
replacement tire market and included the cost to convert one of the segments manufacturing
facilities to a seven-day operation.
The segment determines its inventory costs using the last-in, first-out (LIFO) method. During
2007, inventory levels declined as a result of the segments inventory management initiative. This
decline resulted in the segment recognizing a $22.0 million benefit from inventory liquidations.
Inventory levels declined in 2006 resulting in an $8.7 million benefit from inventory liquidations.
During 2007, the North American Tire Operations segment recorded restructuring charges of $3.3
million, primarily related to the reconfiguration of the Texarkana, Arkansas manufacturing facility
and the reduction of salaried support positions. See the discussion of these initiatives under the
Restructuring section above.
2006 versus 2005
Sales of the North American Tire Operations segment increased $160.1 million in 2006 from levels in
2005. The increase in sales was a result of improved net pricing and product mix ($165.3 million),
offset by lower unit volume ($5.2 million). The segments increased unit sales in the sport
utility vehicle tire replacement market and new product offerings of high performance tires
contributed to the improved product mix. The segment experienced a decrease in unit sales in the
economy, broadline and light truck tire lines. The segment recorded increases in the sales of its
proprietary brand tires and in sales to the segments distributor customers. These increases were
offset by decreased sales to its mass merchandiser customers.
In the United States, the segments unit sales of total light vehicle tires decreased 0.5 percent
in 2006 from 2005. This decrease was better than the 4.4 percent decrease in total light vehicle
shipments experienced by all members of the RMA and also better than the 5.1 percent decrease in
total light vehicle shipments of the total industry (which includes an estimate for non-RMA
members) for the year. The decrease in tire unit sales was due, in part, to a weakening of the
tire replacement market. The segment also experienced increased competition from Asian tire
manufacturers. The segment experienced higher unit sales during the fourth quarter 2006 partially
as a result of the work stoppage at a competitor of the segment.
Segment operating profit in 2006 decreased $71.0 million from 2005. The impacts of improved net
pricing and product mix ($139.5 million) were offset by higher raw material costs ($101.9 million),
restructuring charges ($1.5 million), products liability costs ($11.3 million) and unabsorbed
overhead expenses associated with the reduced production schedule in 2006 ($18.0 million). The
segment also experienced lower unit volumes, higher advertising costs, higher shipping and outside
storage costs, higher utility costs and increases in other costs. During 2006, the North American
Tire Operations segment recorded an impairment charge related to goodwill and indefinite-lived
intangible assets of $47.9 million. See the discussion of this impairment charge under the
Consolidated Results of Continuing Operations section above. Also during 2006, the segment reduced
production levels as part of a temporary shutdown of its four tire manufacturing facilities in the
United States in order to control inventory levels resulting from the weak North American
replacement tire market. 2006 also includes the cost to convert one of the segments manufacturing
facilities to a seven-day operation. 2005 included the cost of the work stoppage at the Texarkana,
Arkansas tire manufacturing facility and a reduction to cost of sales resulting from the settlement
with a raw material supplier for reimbursement of previously expensed costs.
During 2006, the North American Tire Operations segment recorded restructuring charges of $1.5
million related to four separate initiatives. See the discussion of these initiatives under the
Restructuring section above.
- 24 -
Outlook
The segment is optimistic regarding its opportunities for 2008. New products in the premium
passenger touring, premium SUV and light truck product offerings are intended to satisfy growing
customer requirements. These new products are expected to improve the mix of products sold and
provide growth in profitable product segments.
Radial medium truck and certain light vehicle tire products will be sourced from manufacturers in
China, Mexico and India. During 2008 the segment expects to import over 3.8 million tires from
these manufacturers that include unrelated third parties and facilities of partially owned
subsidiaries. These sourcing initiatives are important to the segments ability to provide
competitively priced products in North America.
Manufacturing operations located in North America are expected to improve in cost competitiveness
as Six Sigma, LEAN, automation and other projects continue to be implemented. Implementation of
these projects is expected to increase in both quantity and scope in 2008. Specifically, the
Company intends to train and deploy increasing numbers of black belts to its facilities in 2008.
Cooper Tire Lean Six Sigma (CTLSS) is an operational excellence program that will be utilized to
develop a culture of continuous improvement in all manufacturing, logistic and business centers of
the Company. CTLSS will assist in creating a customer-focused culture and enhance innovation,
productivity and financial performance. These goals will be accomplished through the utilization
of a disciplined network of processes backed by a set of robust tools to eliminate waste, reduce
variability and encourage growth and innovation. Automation projects with quick pay backs have
also been identified that will continue to be implemented throughout the year.
Higher raw material costs are expected in 2008. Raw material prices are proving very difficult to
accurately predict as commodity markets remain volatile. The growing global demand for oil based
raw materials and their derivatives continue to also pressure prices based on supply-demand
fundamentals. As commodity markets continue to gain strength with upward movement, natural rubber
appears to follow and is setting new price highs. While the price of crude oil has declined from
its peak of $100 per barrel, crude oil prices have remained significantly higher than historical
levels as have raw material feedstock prices. The Company believes raw material, energy and
transportation costs will remain elevated throughout most of 2008 and then expects the pace of
increases to slow and eventually stabilize or slightly decrease during the second half of the year.
The Company evaluates the need for price increases to offset the effects of higher raw material
costs. The Company increased prices in the first quarter of 2008.
The Company is a defendant in various judicial proceedings arising in the ordinary course of
business. A significant portion of these proceedings are products liability cases in which
individuals involved in vehicle accidents seek damages resulting from allegedly defective tires
manufactured by the Company. In the future, products liability costs could have a materially
greater impact on the consolidated results of operations and financial position of the Company.
The Transportation Recall Enhancement Accountability and Documentation Act (TREAD Act) became law
on November 1, 2000 and directly impacts the tire industry. The TREAD Act and any rules
promulgated under the TREAD Act are applicable to all tire manufacturers and importers of tires who
sell tires in the United States, regardless of where such tires are manufactured. Pursuant to the
statute, the National Highway Transportation Safety Administration (NHTSA), the federal agency
that oversees certain aspects of the tire industry, has proposed rules relating to test standards,
tire labeling, tire pressure monitoring, early warning reporting, tire recalls and record
retention. Rules for certain of these issues have been finalized; however, petitions for
reconsideration of certain of the finalized rules have been filed with NHTSA by the RMA on behalf
of its member tire manufacturers and the outcome of those petitions cannot be predicted with any
certainty. The segment incurred approximately $.4 million of costs during 2007 to comply with
changes mandated by the technical design rules of the TREAD Act and anticipates incurring a similar
amount cost in 2008 to comply with the rules phasing in during the period. The segment anticipates
spending approximately $7.0 million in capital expenditures in 2008 related to TREAD Act
compliance.
The segment believes its operating profit levels will improve in 2008 due to the favorable impact
of volume, improved product mix and the implementation of cost reduction programs.
- 25 -
International Tire Operations Segment
(Dollar amounts in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change |
|
|
|
|
|
Change |
|
|
|
|
2005 |
|
% |
|
2006 |
|
% |
|
2007 |
Sales |
|
$ |
305.3 |
|
|
|
122.8 |
% |
|
$ |
680.1 |
|
|
|
29.6 |
% |
|
$ |
881.3 |
|
Operating profit |
|
$ |
(0.7 |
) |
|
|
n/m |
|
|
$ |
9.4 |
|
|
|
n/m |
|
|
$ |
28.9 |
|
Operating profit margin |
|
|
-0.2 |
% |
|
|
n/m |
|
|
|
1.4 |
% |
|
|
137.3 |
% |
|
|
3.3 |
% |
Unit sales change |
|
|
|
|
|
|
113.0 |
% |
|
|
|
|
|
|
18.6 |
% |
|
|
|
|
Overview
The International Tire Operations segment manufactures and markets passenger car, light truck and
motorcycle tires for the replacement market, as well as racing tires and tire retread materials, in
Europe and the United Kingdom. With the Companys ownership interest in Cooper Chengshan, the
International Tire Operations segment now manufactures for and markets passenger car and light
truck radial tires as well as radial and bias medium truck tires in the Asian market. The segment
has completed construction of a plant in China in a separate joint venture arrangement (Cooper
Kenda ) and all tires produced at this facility during the first five years will be exported to
markets outside of China.
2007 versus 2006
Sales of the International Tire Operations segment increased $201.2 million in 2007 from the sales
levels in 2006. During 2007, the sales of Cooper Chengshan were included for all twelve months
while in 2006 only the sales from the acquisition date of February 4, 2006 were included. This
accounted for $31.6 million of the sales increase. The foreign currency impact of a weakened
United States dollar in relation to the British pound and the Chinese renminbi increased sales
$37.1 million. The remainder of the increase in sales in 2007 compared to 2006 was due to improved
net pricing and product mix ($26.4 million) and higher unit volumes, primarily from Cooper
Chengshan and the start-up of Cooper Kenda ($106.1 million).
Operating profit for the segment in 2007 was $19.5 million higher than in 2006. The impacts of
owning Cooper Chengshan for the entire year in 2007, the segments improved net pricing and product
mix ($23.5 million), higher unit volumes ($24.6 million) and a gain on the sale of land in Europe
($2.2 million) were partially offset by higher raw material costs ($15.6 million), higher
advertising costs in Asia and higher expenses related to the continued start-up of the segments
Asian operations.
During 2007, the International Tire Operations segment recorded restructuring charges of $0.2
million related to a management reorganization in Cooper Tire Europe. See the discussion of this
initiative under the Restructuring section above.
2006 versus 2005
Sales of the International Tire Operations segment increased $374.8 million in 2006 from the sales
levels in 2005. The acquisition of Cooper Chengshan contributed $365.0 million of sales in 2006.
Foreign currency changes had a favorable impact on sales of approximately $1.9 million. The impact
of the acquisition of Cooper Chengshan and improved net pricing and product mix ($11.2 million)
were partially offset by lower unit volumes in Europe ($3.3 million).
Operating profit for the segment in 2006 was approximately $10.1 million higher than in 2005. The
impacts of the acquisition of Cooper Chengshan and improved net pricing and product mix ($20.5
million) were partially offset by higher raw material costs ($10.0 million), higher expenses
related to the startup of the segments Asian operations ($7.3 million), restructuring costs ($1.6
million) and increases in utility and other plant costs ($1.9 million).
During 2006, the International Tire Operations segment recorded approximately $1.6 million in
restructuring costs related to a management reorganization in Cooper Tire Europe and the
restructuring of salaried personnel. See the discussion of these initiatives under the
Restructuring section above.
- 26 -
Outlook
In Europe, the focus is on growing the Cooper and Avon brands in profitable channels using
performance and niche products. Opportunities are ongoing for motorsport and motorcycle business
worldwide. The manufacturing facility in Melksham, England will concentrate on high performance,
racing and motorcycle products. Additional opportunities for outsourced products from low cost
suppliers will be explored to round out the product mix to supply customer needs.
The segment has manufacturing, sales, marketing, distribution and technical facilities in Asia.
The segment intends to grow in both radial medium truck and passenger sales in China during 2008.
This growth will be focused in profitable channels and products and should continue to elevate the
Companys brands in Asia.
The ramp up of production at the Cooper Kenda Tire facility located in China will continue in 2008
and the facility expects to produce in excess of 2.5 million tires during the year. These tires
are exported from China and used in North America and Europe to support the Companys growth.
In February 2006, the Company acquired a 51 percent ownership position in Cooper Chengshan
(Shandong) Passenger Tire Company, Ltd. and Cooper Chengshan (Shandong) Tire Company, Ltd. In 2008
these operations are expected to continue improving efficiency. This improvement will be the
result of focused projects and investments that support the operations and align product
development with market requirements.
The segment is optimistic that margins will improve in total as a result of the focus on
profitability and continued growth in developing markets.
Discontinued Operations
On December 23, 2004, the Company sold its automotive business, Cooper-Standard Automotive, and on
October 5, 2007, the Company sold its Oliver Rubber Company subsidiary. These operations are
considered to be discontinued operations as defined under Statement of Financial Accounting
Standard (SFAS) No. 144, Accounting for the Impairment or Disposal of Long-Lived Assets, and
require specific accounting and reporting which differs from the approach used to report the
Companys results in prior years. It also requires restatement of comparable prior periods to
conform to the required presentation.
Oliver Rubber Company
(Dollar amount in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
2006 |
|
2007 |
Sales |
|
$ |
119,562 |
|
|
$ |
101,024 |
|
|
$ |
62,277 |
|
|
Operating profit (loss) |
|
|
1,285 |
|
|
|
(12,470 |
) |
|
|
5,155 |
|
The Companys former Oliver Rubber Company subsidiary manufactured tread rubber and retreading
equipment. In 2006, the subsidiary recorded restructuring expenses of $11.3 million associated
with the closure of its Athens, Georgia manufacturing facility.
The following table provides details of the Companys discontinued operations:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
|
2007 |
|
Income (loss) related to former
automotive operations, net of tax |
|
$ |
|
|
|
$ |
7,379 |
|
|
$ |
(1,808 |
) |
|
Income (loss) from Oliver Rubber
subsidiary, net of tax |
|
|
(983 |
) |
|
|
(11,570 |
) |
|
|
3,468 |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(983 |
) |
|
$ |
(4,191 |
) |
|
$ |
1,660 |
|
|
|
|
|
|
|
|
|
|
|
- 27 -
Gain on Sale of Cooper-Standard Automotive
On December 23, 2004, the Company sold its automotive operations, known as Cooper-Standard
Automotive, to an entity formed by The Cypress Group and Goldman Sachs Capital Partners. Proceeds
from the sale were $1.226 billion, including additional proceeds of approximately $54.3 million
received during 2005.
For 2005, the Company recorded a net additional gain of $5.5 million plus a tax benefit of $.2
million resulting primarily from deductible compensation expenses and other costs associated with
the sale. There was no tax liability on the additional gain due to a non-tax-benefited capital
loss in the United States resulting from book and tax bases differences and a statutory exemption
from tax on the capital gain in the United Kingdom. These amounts are included in Income (loss)
from discontinued operations, net of income taxes, on the Companys consolidated statements of
operations.
In connection with the sale, the Company agreed to indemnify the buyer against pre-closing income
tax liabilities and other items specified in the Sale Agreement. For indemnity commitments where
the Company believes future payments are probable, it also believes the expected outcomes can be
estimated with reasonable accuracy. Accordingly, for such amounts, a liability has been recorded
with a corresponding decrease in the gain on the sale. Other indemnity provisions will be
monitored for possible future payments not presently contemplated. With the passage of time,
additional information may become available to the Company which would indicate the estimated
indemnification amounts require revision. Changes in estimates of the amount of indemnity payments
will be reflected as income or loss from discontinued operations in the periods in which the additional
information becomes known.
Gain on Sale of Oliver Rubber Company
On October 5, 2007, the Company sold its Oliver Rubber Company subsidiary to Michelin North
America, Inc. Proceeds from the sale were $66.3 million. The sale resulted in a gain of $26.5
million, net of taxes in the fourth quarter and included the release of a tax valuation allowance,
a portion of which was recorded in the third quarter.
Outlook for the Company
The
Company believes growth in profitable segments, product sourcing
changes and an additional focus on operating efficiencies will
provide opportunities to continue the improvement trend in 2008. To accomplish these improvements an
achievable action plan was developed that includes specifics to accomplish these goals.
The Company expects the industry to return to more normal levels of growth in 2008. Product mix
should continue to grow richer as new premium products continue to be introduced. In addition, price
increases implemented in 2007 and during the first quarter of 2008
should help the Company offset the
continuing high costs of raw materials.
However, the Company continues to be cautious in its expectations of future profitability because
of the uncontrollable factors which impact this industry: consumer confidence, gasoline prices,
raw material cost volatility, intense competition and currency fluctuations.
Liquidity and Capital Resources
Generation and uses of cash Net cash provided by the operating activities of continuing
operations was $360.7 million in 2007, $247.0 million more than the $113.7 million provided in
2006. Net income after adjustments for non-cash items increased $156.2 million to $275.3 million
in 2007. Changes in operating assets and liabilities generated $85.4 million in 2007 compared to
$5.4 million used in 2006. Accounts receivable and inventory levels in the North American Tire
Operations segment at December 31, 2007 were below prior year levels.
Net cash used in investing activities during 2007 reflects capital expenditures of $141.0 million,
a decrease of $45.2 million from 2006 when the Company invested funds for the construction of a
tire manufacturing facility in China. The Company invested $49.8 million in available-for-sale
securities. The Company made two payments related to the purchase of Cooper Chengshan in 2007.
The Company realized proceeds of $66.3 million from the sale of Oliver Rubber Company. Proceeds
from the sale of assets related primarily to the sale of the Companys 25 percent interest in the
steel cord facility acquired with the Chengshan acquisition, the sale of a corporate aircraft and
the sale of a stock investment. The Companys capital expenditure commitments at December 31, 2007
are $18.9 million and are included in the Unconditional purchase line of the Contractual
Obligations table which appears later in this section. These commitments will be satisfied with
existing cash and cash flows from operations in early 2008.
During 2007, the Company repurchased $80.9 million of its Senior Notes due in 2009 and repurchased
3.0 million shares of its common stock for $45.9 million. Cooper Kenda received capital
contributions of $15.1 million from its non-controlling owner for construction of the tire
manufacturing facility in China.
- 28 -
Dividends paid on the Companys common shares in 2007 were $26.0 million, compared to $25.8 million
in 2006. The Company has maintained a quarterly dividend of 10.5 cents per share in each quarter
during the three years ending December 31, 2007. During 2007 stock options were exercised to
acquire 1.2 million shares of common stock.
Available credit facilities On August 30, 2006, the Company established an accounts receivable
securitization facility of up to $175 million. Pursuant to the terms of the facility, the Company
sells certain of its domestic trade receivables on a continuous basis to its wholly-owned,
bankruptcy-remote subsidiary, Cooper Receivables LLC (CRLLC). In turn, CRLLC may sell from time
to time an undivided ownership interest in the purchased trade receivables, without recourse, to a
PNC Bank administered, asset-backed commercial paper conduit. The facility was initially
scheduled to expire in August 2009. No ownership interests in the purchased trade receivables had
been sold to the bank conduit as of December 31, 2006 or December 31, 2007. The Company had issued
standby letters of credit under this facility totaling $19.9 million and $27.2 million at December
31, 2006 and 2007, respectively.
Under the provisions of SFAS No. 140 Accounting for Transfers and Servicing of Financial Assets
and Extinguishments of Liabilities, the ownership interest in the trade receivables sold to the
bank conduit will be recorded as legal transfers without recourse, with those accounts receivable
removed from the consolidated balance sheet. The Company has agreed to service any sold trade
receivables for the financial institution at market rates; accordingly, no servicing asset or
liability will be recognized.
On September 14, 2007, the Company amended the accounts receivable facility to exclude the sale of
certain receivables, reduce the size of the facility to $125 million and to extend the maturity to
September 2010.
On November 9, 2007, the Company and its subsidiary, Max-Trac Tire Co., Inc., entered into a Loan
and Security Agreement (New Credit Agreement) with a consortium of six banks. This New Credit
Agreement provides a $200 million credit facility to the Company and Max-Trac Tire Co., Inc. and
replaced the Companys existing $175 million credit facility as amended in June 2004. The New
Credit Agreement is a revolving credit facility maturing on November 9, 2012 and is secured by the
Companys United States inventory, certain North American accounts receivable that have not been
previously pledged and general intangibles related to the foregoing. The New Credit Agreement and
the accounts receivable securitization facility have no financial covenants. There were no
borrowings under the New Credit Agreement at December 31, 2007. There were no borrowings under the
Companys previously existing revolving credit agreement at December 31, 2006.
The Company established a $1.2 billion universal shelf registration in 1999 in connection with an
acquisition. Fixed rate debt of $800 million was issued pursuant to the shelf registration in
December 1999 to fund the acquisition. The remaining $400 million available under the shelf
registration continues to be available at December 31, 2007. Securities that may be issued under
this shelf registration include debt securities, preferred stock, fractional interests in preferred
stock represented by depositary shares, common stock and warrants to purchase debt securities,
common stock or preferred stock.
Available cash and contractual commitments At December 31, 2007, the Company had cash and cash
equivalents totaling $345.9 million. The Companys additional borrowing capacity through use of
the above credit facilities with its bank group and other bank lines at December 31, 2007 was
$297.8 million.
As part of the amounts payable to the non-controlling owner of Cooper Chengshan, the Company had a
remaining obligation of $6.0 million as a result of pre-acquisition liabilities which was paid in
February 2008.
The Company anticipates that cash flows from operations in 2008 will be positive and, together with
available cash and credit facilities, will be more than adequate to fund its projected capital
expenditures, including its portion of expenditures in partially-owned subsidiaries and dividend
goals. There are no significant long-term debt obligations due until 2009.
In connection with the Cooper Chengshan acquisition, beginning January 1, 2009 and continuing
through December 31, 2011, the non-controlling owner has the right to sell, and, if exercised, the
Company has the obligation to purchase, the remaining 49 percent non-controlling interest share at
a minimum price of $62.7 million. This put option is not included in the following table.
- 29 -
The Companys cash requirements relating to contractual obligations at December 31, 2007 are
summarized in the following table:
(Dollar amounts in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Payment Due by Period |
|
|
|
|
|
|
|
Less than |
|
|
|
|
|
|
|
|
|
|
After |
|
Contractual Obligations |
|
Total |
|
|
1 year |
|
|
1-3 years |
|
|
3-5 years |
|
|
5 years |
|
Long-term debt |
|
$ |
459,528 |
|
|
$ |
|
|
|
$ |
169,070 |
|
|
$ |
|
|
|
$ |
290,458 |
|
Capital lease obligations |
|
|
5,080 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5,080 |
|
Interest on long-term debt and capital lease obligations |
|
|
363,631 |
|
|
|
34,881 |
|
|
|
56,146 |
|
|
|
46,257 |
|
|
|
226,347 |
|
Operating leases |
|
|
57,121 |
|
|
|
15,165 |
|
|
|
26,612 |
|
|
|
5,379 |
|
|
|
9,965 |
|
Notes payable |
|
|
86,384 |
|
|
|
86,384 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Unconditional purchase (a) |
|
|
48,430 |
|
|
|
48,430 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Postretirement benefits other than pensions (b) |
|
|
261,145 |
|
|
|
16,654 |
|
|
|
34,614 |
|
|
|
35,768 |
|
|
|
174,109 |
|
Other long-term liabilities and noncontrolling
shareholders interests (b) (c) |
|
|
262,943 |
|
|
|
2,107 |
|
|
|
42,713 |
|
|
|
37,064 |
|
|
|
181,059 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total contractual cash obligations |
|
$ |
1,544,262 |
|
|
$ |
203,621 |
|
|
$ |
329,155 |
|
|
$ |
124,468 |
|
|
$ |
887,018 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(a) |
|
Noncancelable purchase order commitments for capital expenditures and raw materials,
principally natural rubber, made in the ordinary course of business. |
|
(b) |
|
Based on long-term amounts recorded under U.S. generally accepted accounting principles. |
|
(c) |
|
Pension liability, products liability, nonqualified benefit plans, warranty reserve and
other non-current liabilities. |
Credit agency ratings Standard & Poors has rated the Companys long-term corporate credit,
senior unsecured debt and senior unsecured shelf registration at B+. Moodys Investors Service has
assigned a B2 rating to the Companys long-term debt.
New Accounting Standards
For a discussion of recent accounting pronouncements and their impact on the Company, see the
Significant Accounting Policies Accounting pronouncements note to the consolidated financial
statements.
Critical Accounting Policies
Managements Discussion and Analysis of Financial Condition and Results of Operations discusses
the Companys consolidated financial statements, which have been prepared in accordance with
accounting principles generally accepted in the United States. When more than one accounting
principle, or the method of its application, is generally accepted, the Company selects the
principle or method that is appropriate in its specific circumstances. The Companys accounting
policies are more fully described in the Significant Accounting Policies note to the consolidated
financial statements. Application of these accounting principles requires management to make
estimates and assumptions that affect the reported amounts of assets and liabilities, the
disclosure of contingent assets and liabilities, and the reported amounts of revenues and expenses
during the reporting period. Management bases its estimates and judgments on historical experience
and on other factors that are believed to be reasonable under the circumstances, the results of
which form the basis for making judgments about the carrying value of assets and liabilities that
are not readily apparent from other sources. Actual results may differ from these estimates under
different assumptions or conditions. The Company believes that of its significant accounting
policies, the following may involve a higher degree of judgment or estimation than other accounting
policies.
Products liability The Company is a defendant in various products liability claims brought in
numerous jurisdictions in which individuals seek damages resulting from automobile accidents
allegedly caused by defective tires manufactured by the Company. Each of the products liability
claims faced by the Company generally involve different types of tires, models and lines, different
circumstances surrounding the accident such as different applications, vehicles, speeds, road
conditions, weather conditions, driver error, tire repair and maintenance practices, service life
conditions, as well as different jurisdictions and different injuries. In addition, in many of the
Companys products liability lawsuits the plaintiff alleges that his or her harm was caused by one
or more co-defendants who acted independently of the Company. Accordingly, both the claims
asserted and the resolutions of those claims have an enormous amount of variability. The aggregate
amount of damages asserted at any point in time is not determinable since often times when claims
are filed, the plaintiffs do not specify the amount of damages. Even when there is an amount
alleged, at times the amount is wildly inflated and has no rational basis.
The fact that the Company is a defendant in products liability lawsuits is not surprising given the
current litigation climate which is largely confined to the United States. However, the fact that
the Company is subject to claims does not indicate that there is a quality issue with the Companys
tires. The Company sells approximately 35 to 40 million passenger, light truck, SUV, high
performance, ultra
- 30 -
high performance and radial medium truck tires per year in North America. The Company estimates
that approximately 300 million Cooper-produced tires made up of thousands of different
specifications are still on the road in North America. While tire disablements do occur, it is
the Companys and the tire industrys experience that the vast majority of tire failures relate to
service-related conditions which are entirely out of the Companys control such as failure to
maintain proper tire pressure, improper maintenance, road hazard and excessive speed.
The Companys exposure for each claim occurring prior to April 1, 2003 is limited by the coverage
provided by its excess liability insurance program. The program for that period includes a
relatively low per claim retention and a policy year aggregate retention limit on claims arising
from occurrences which took place during a particular policy year. Effective April 1, 2003, the
Company established a new excess liability insurance program. The new program covers the Companys
products liability claims occurring on or after April 1, 2003 and is occurrence-based insurance
coverage which includes an increased per claim retention limit, increased policy limits and the
establishment of a captive insurance company.
The Company accrues costs for products liability at the time a loss is probable and the amount of
loss can be estimated. The Company believes the probability of loss can be established and the
amount of loss can be estimated only after certain minimum information is available, including
verification that Company-produced products were involved in the incident giving rise to the claim,
the condition of the product purported to be involved in the claim, the nature of the incident
giving rise to the claim and the extent of the purported injury or damages. In cases where such
information is known, each products liability claim is evaluated based on its specific facts and
circumstances. A judgment is then made to determine the requirement for establishment or revision
of an accrual for any potential liability. The liability often cannot be determined with precision
until the claim is resolved.
Pursuant to applicable accounting rules, the Company accrues the minimum liability for each known
claim when the estimated outcome is a range of possible loss and no one amount within that range is
more likely than another. The Company uses a range of settlements because an average settlement
cost would not be meaningful since the products liability claims faced by the Company are unique
and widely variable. The cases involve different types of tires, models and lines, different
circumstances surrounding the accident such as different applications, vehicles, speeds, road
conditions, weather conditions, driver error, tire repair and maintenance practices, service life
conditions, as well as different jurisdictions and different injuries. In addition, in many of the
Companys products liability lawsuits the plaintiff alleges that his or her harm was caused by one
or more co-defendants who acted independently of the Company. Accordingly, the claims asserted and
the resolutions of those claims have an enormous amount of variability. The costs have ranged from
zero dollars to $12 million in one case with no average that is meaningful. No specific accrual
is made for individual unasserted claims or for premature claims, asserted claims where the minimum
information needed to evaluate the probability of a liability is not yet known. However, an
accrual for such claims based, in part, on managements expectations for future litigation activity
and the settled claims history is maintained. Because of the speculative nature of litigation in
the United States, the Company does not believe a meaningful aggregate range of potential loss for
asserted and unasserted claims can be determined. The Companys experience has demonstrated that
its estimates have been reasonably accurate and, on average, cases are settled at amounts close to
the reserves established. However, it is possible an individual claim from time to time may result
in an aberration from the norm and could have a material impact.
The Company determines its reserves using the number of incidents expected during a year. During
2006, the Company increased its products liability reserve by $44.5 million. The addition of
another year of self-insured incidents accounted for $22.6 million of this increase. The Company
also revised its estimates of future settlements for unasserted and premature claims and this
revision amounted to $14.3 million. Finally, changes in the amount of reserves increased by $7.6
million. The Company did not change its assumption of additional incidents expected during each
year.
During 2007, the Company increased its products liability reserve by $51.3 million. The addition
of another year of self-insured incidents accounted for $29.8 million of this increase. The
Company revised its estimates of future settlements for unasserted and premature claims. In
addition, the Company also revised its estimate of the number of additional incidents expected
during each year for years subsequent to 2005. These revisions increased the reserve by $8.9
million. Finally, changes in the amount of reserves increased by $12.6 million.
The time frame for the payment of a products liability claim is too variable to be meaningful.
From the time a claim is filed to its ultimate disposition depends on the unique nature of the
case, how it is resolved claim dismissed, negotiated settlement, trial verdict and appeals
process and is highly dependent on jurisdiction, specific facts, the plaintiffs attorney, the
courts docket and other factors. Given that some claims may be resolved in weeks and others may
take five years or more, it is impossible to predict with any reasonable reliability the time frame
over which the accrued amounts may be paid.
During 2006, the Company paid $29.3 million and during 2007, the Company paid $24.3 million to
resolve cases and claims. The Companys products liability reserve balance at December 31, 2006
totaled $80.3 million (current portion of $16.1 million). At December 31, 2007, the products
liability reserve balance totaled $107.3 million (current portion of $16.9 million).
- 31 -
The products liability expense reported by the Company includes amortization of insurance premium
costs, adjustments to settlement reserves and legal costs incurred in defending claims against the
Company offset by recoveries of legal fees. Legal costs are expensed as incurred and products
liability insurance premiums are amortized over coverage periods. The Company is entitled to
reimbursement, under certain insurance contracts in place for periods ending prior to April 1,
2003, of legal fees expensed in prior periods based on events occurring in those periods. The
Company records the reimbursements under such policies in the period the conditions for
reimbursement are met.
Products liability costs totaled $52.3 million, $63.6 million and $70.3 million in 2005, 2006 and
2007, respectively, and include recoveries of legal fees of $12.7 million, $9.4 million and $9.8
million in 2005, 2006 and 2007, respectively. Policies applicable to claims occurring on April 1,
2003, and thereafter, do not provide for recovery of legal fees.
Income Taxes The Company is required to make certain estimates and judgments to determine income
tax expense for financial statement purposes. These estimates and judgments are made in the
calculation of tax credits, tax benefits and deductions (such as the U.S. tax incentive for
domestic manufacturing activities) and in the calculation of certain tax assets and liabilities
which arise from differences in the timing of the recognition of revenue and expense for tax and
financial statement purposes. Changes to these estimates will result in an increase or decrease to
tax provisions in subsequent periods.
The Company must assess the likelihood that it will be able to recover its deferred tax assets. If
recovery is not likely, the provision for income tax expense must be increased by recording a
valuation allowance against the deferred tax assets that are deemed to be not recoverable. The
Company has maintained a full valuation allowance against its net U.S. deferred tax asset position
at December 31, 2007 as it cannot assure the utilization of these assets before they expire. In
the event there is a change in circumstances in the future which would affect the utilization of
these deferred tax assets, the tax provision in that accounting period would be reduced by the
amount of the assets then deemed to be realizable.
In addition, the calculation of the Companys tax liabilities involves a degree of uncertainty in
the application of complex tax regulations. The Company recognizes liabilities for anticipated tax
audit issues in the U. S. and other jurisdictions based on its estimates of whether, and the extent
to which, additional tax payments are more likely than not. If, and at the time, the Company
determines payment of such amounts are less likely than not, the liability will be reversed and a
tax benefit recognized to reduce the provision for income taxes. The Company will record an
increase to its provision for income tax expense in the period it determines it is more likely than
not that recorded liabilities are less than the ultimate tax assessment.
Effective January 1, 2007, the Company adopted Financial Accounting Standards Board Interpretation
Number 48 (FIN 48) Accounting for Uncertainty in Income Taxesan interpretation of FASB Statement
No. 109. FIN 48 clarifies accounting for uncertain tax positions using a more likely than not
recognition threshold for tax positions. Under FIN 48, the Company will initially recognize the
financial statement effects of a tax position when it is more likely than not, based on the
technical merits of the tax position, that such a position will be sustained upon examination by
the relevant tax authorities. If the tax benefit meets the more likely than not threshold, the
measurement of the tax benefit will be based on the Companys estimate of the ultimate tax benefit
to be sustained if audited by the taxing authority. The Companys liability for unrecognized tax
benefits for permanent and temporary book/tax differences for continuing operations, exclusive of
interest, total approximately $3,777.
Impairment of long-lived assets The Companys long-lived assets include property, plant and
equipment, goodwill and other intangible assets. If an indicator of impairment exists for certain
groups of property, plant and equipment or definite-lived intangible assets, the Company will
compare the forecasted undiscounted cash flows attributable to the assets to their carrying values.
If the carrying values exceed the undiscounted cash flows, the Company then determines the fair
values of the assets. If the carrying values exceed the fair values of the assets, then an
impairment charge is recognized for the difference.
During 2006, the Company recorded goodwill of $24.4 million and recorded definite-lived intangible
assets of $14.1 million associated with the Chengshan acquisition. The Company assesses the
potential impairment of its goodwill and other indefinite-lived assets at least annually or when
events or circumstances indicate impairment may have occurred. The carrying value of these assets
is compared to their fair value. If the carrying values exceed the fair values, then a
hypothetical purchase price allocation is computed and the impairment charge, if any, is then
recorded.
As discussed in the footnotes to the financial statements, Note 7 Goodwill and Intangible Assets,
the Company assessed the goodwill and the indefinite-lived intangible asset in the North American
Tire Operations segment at December 1, 2006 and determined that impairment existed. Following a
review of the valuation of the segments identifiable assets, the Company wrote off the goodwill of
the segment. The Company reduced the value of the indefinite-lived intangible at December 31, 2006
to the value indicated by the annual review.
The Company cannot predict the occurrence of future impairment-triggering events. Such events may
include, but are not limited to, significant industry or economic trends and strategic decisions
made in response to changes in the economic and competitive conditions impacting the Companys
businesses.
- 32 -
Pension and postretirement benefits The Company has recorded significant pension liabilities in
the United States and the United Kingdom and other postretirement benefit liabilities in the United
States that are developed from actuarial valuations. The determination of the Companys pension
liabilities requires key assumptions regarding discount rates used to determine the present value
of future benefits payments, expected returns on plan assets and the rates of future compensation
increases. The discount rate is also significant to the development of other postretirement
benefit liabilities. The Company determines these assumptions in consultation with its actuaries.
The discount rate reflects the rate used to estimate the value of the Companys pension and other
postretirement liabilities for which they could be settled at the end of the year. When
determining the discount rate, the Company considers the most recent available interest rates on
Moodys Aa Corporate bonds, with maturities of at least twenty years, late in the fourth quarter
and then factors into the rate its expectations for change by year-end. The Company discounted the
expected pension disbursements over the next fifty years using a yield curve based on market data
as of December 31, 2007, which validated the present value determined using the single benchmark
rate for all years. Based upon this analysis, the Company increased the discount rate used to
measure its United States pension and postretirement benefit
liabilities from 5.75 percent at December 31, 2006 to 6.0
percent at December 31, 2007. A similar analysis was completed in the United Kingdom and the Company increased the
discount rate used to measure its United Kingdom pension liabilities to 5.9 percent at December 31,
2007 from 5.3 percent at December 31, 2006. The effect of these increases in the discount rate
assumptions was to decrease the projected benefit obligation at December 31, 2007 by $63.7 million
which will also result in a decrease of approximately $4.6 million in pension expense during 2008.
The rate of future compensation increases is used to determine the future benefits to be paid for
salaried and non-bargained employees, since the amount of a participants pension is partially
attributable to the compensation earned during his or her career. The rate reflects the Companys
expectations over time for salary and wage inflation and the impacts of promotions and incentive
compensation, which is based on profitability. The Company used 3.25 percent for the estimated
future compensation increases in measuring its United States pension liabilities at December 31,
2007 and December 31, 2006. In the United Kingdom, the Company used 3.97 percent for the estimated
future compensation increase at December 31, 2007 compared to a rate of 3.67 percent at December
31, 2006.
The assumed long-term rate of return on pension plan assets is applied to the market value of plan
assets to derive a reduction to pension expense that approximates the expected average rate of
asset investment return over ten or more years. A decrease in the expected long-term rate of
return will increase pension expense, whereas an increase in the expected long-term rate will
reduce pension expense. Decreases in the level of actual plan assets will serve to increase the
amount of pension expense, whereas increases in the level of actual plan assets will serve to
decrease the amount of pension expense. Any shortfall in the actual return on plan assets from the
expected return will increase pension expense in future years due to the amortization of the
shortfall, whereas any excess in the actual return on plan assets from the expected return will
reduce pension expense in future periods due to the amortization of the excess.
The Companys investment policy for United States plans assets is to maintain an allocation
of 70 percent in equity securities and 30 percent in debt securities. The Companys
investment policy for United Kingdom plan assets is to maintain an allocation of 65 percent in
equity securities and 35 percent in fixed income securities. Equity security investments are
structured to achieve a balance between growth and value stocks. The Company determines the
annual rate of return on pension assets by first analyzing the composition of its asset
portfolio. Historical rates of return are applied to the portfolio. This computed rate of
return is reviewed by the Companys investment advisors and actuaries. Industry comparables
and other outside guidance is also considered in the annual selection of the expected rates of
return on pension assets.
The actual return on United States pension plans assets approximated 10.7 percent in 2007 and 11.2
percent in 2006. The actual return on United Kingdom pension plan assets approximated 4.7 percent
in 2007 and 9.8 percent in 2006. The lower returns in 2007 were mainly the result of the general
trend in the financial markets combined with the impact of one time expenses associated with
changing the plans investment manager. The Companys estimate for the expected long-term return
on its United States plan assets was 9.0 percent, which was used to derive 2006 and 2007 pension
expense. For 2008, The Company has lowered the expected long-term return on its United States plan
assets to 8.5 percent and this change will increase pension expense by approximately $3.4 million
in 2008. The expected long-term return on United Kingdom plan assets used to derive the 2006 and
2007 pension expense was 7.5 percent.
The Company has accumulated net deferred losses resulting from the shortfalls and excesses in
actual returns on pension plan assets from expected returns and, in the measurement of pensions
liabilities, decreases and increases in the discount rate and the rate of future compensation
increases and differences between actuarial assumptions and actual experience totaling $201 million
at December 31, 2007. These amounts are being amortized in accordance with the corridor
amortization requirements of SFAS No. 87, Employers Accounting for Pensions, over periods
ranging from ten years to 15 years. Amortization of these net deferred losses was $15 million in
2007 and 2006.
The Company adopted SFAS No. 106, Employers Accounting for Postretirement Benefits Other Than
Pensions (SFAS No. 106), in 1992 and, to mitigate the impact of medical cost inflation on the
Companys retiree medical obligation, instituted per household caps on the amounts of retiree
medical benefits it will provide to future retirees. The caps do not apply to individuals who
retired prior to certain specified dates. Costs in excess of these caps will be paid by plan
participants. The Company implemented increased cost sharing in
- 33 -
2004 in the retiree medical
coverage provided to certain eligible current and future retirees. Since then cost sharing has
expanded such that nearly all covered retirees pay a charge to be enrolled. The medical care cost trend rate has
a significant impact on the liabilities recorded by the Company. A one percent increase in the
assumed health care cost trend rate would increase retiree medical obligations by $2.6 million and
increase retiree medical benefits expense by $.2 million.
On December 31, 2006, the Company adopted the recognition and disclosure provisions of SFAS No.
158. This statement required the Company to recognize the funded status (i.e., the difference
between the fair value of plan assets and the projected benefit obligation) of its pension and
other postretirement benefit (OPEB) plans in the December 31, 2006 consolidated balance sheet, with
a corresponding adjustment to cumulative other comprehensive loss (a component of stockholders
equity), net of tax. The adjustment to cumulative other comprehensive loss at adoption represents
the net unrecognized actuarial losses and unrecognized prior service costs, all of which were
previously netted against the plans funded status in the Companys consolidated balance sheets
pursuant to the provisions of SFAS No. 87, Employers Accounting for Pensions (SFAS No. 87) and
SFAS No. 106. These amounts will be subsequently recognized as net periodic pension cost pursuant
to the Companys historical accounting policy for amortizing such amounts. Further, actuarial
gains and losses that arise in subsequent periods and are not recognized as net periodic benefit
costs in the same periods will be recognized as a component of other comprehensive income. Those
amounts will be subsequently recognized as components of net periodic benefit cost on the same
basis as the amount recognized in cumulative other comprehensive loss at adoption of SFAS No. 158.
The adoption of SFAS No. 158 had no effect on the Companys consolidated statement of operations
for the year ended December 31, 2006, or for any prior periods presented, and it will not affect
the Companys operating results in future periods.
Off-Balance Sheet Arrangements
Certain operating leases related to property and equipment used in the operations of
Cooper-Standard Automotive were guaranteed by the Company. These guarantees require the Company,
in the event Cooper-Standard fails to honor its commitments, to satisfy the terms of the lease
agreements. As part of the sale of the automotive operations, the Company is seeking releases of
those guarantees but to date has been unable to secure releases from certain lessors. The most
significant of those leases is for a U. S. manufacturing facility with a remaining term of nine
years and total remaining payments of approximately $10.4 million. Other leases cover two
facilities in the United Kingdom. These leases have remaining terms of six years and remaining
payments of approximately $4.7 million. The Company does not believe it is presently probable that
it will be called upon to make these payments. Accordingly, no accrual for these guarantees has
been recorded. If information becomes known to the Company at a later date which indicates its
performance under these guarantees is probable, accruals for the obligations will be required.
Item 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
The Company is exposed to fluctuations in interest rates and currency exchange rates from its
financial instruments. The Company actively monitors its exposure to risk from changes in foreign
currency exchange rates and interest rates. Derivative financial instruments are used to reduce
the impact of these risks. See the Significant Accounting Policies Derivative financial
instruments and Fair Value of Financial Instruments notes to the consolidated financial
statements for additional information.
The Company has estimated its market risk exposures using sensitivity analysis. These analyses
measure the potential loss in future earnings, cash flows or fair values of market sensitive
instruments resulting from a hypothetical ten percent change in interest rates or foreign currency
exchange rates.
A decrease in interest rates by ten percent would have adversely affected the fair value of the
Companys fixed-rate, long-term debt by approximately $21.8 million at December 31, 2007 and
approximately $25.1 million at December 31, 2006. An increase in interest rates by ten percent for
the Companys floating rate long-term debt obligations would not have been material to the
Companys results of operations and cash flows.
To manage the volatility of currency exchange exposures related to future sales and purchases, the
Company nets the exposures on a consolidated basis to take advantage of natural offsets. For the
residual portion, the Company enters into forward exchange contracts and purchases options with
maturities of less than 12 months pursuant to the Companys policies and hedging practices. The
changes in fair value of these hedging instruments are offset in part or in whole by corresponding
changes in the fair value of cash flows of the underlying exposures being hedged. The Companys
unprotected exposures to earnings and cash flow fluctuations due to changes in foreign currency
exchange rates were not significant at December 31, 2007 and 2006.
The Company enters into fair value, foreign exchange contracts to manage its exposure to foreign
currency denominated receivables and payables. The impact from a ten percent change in foreign
currency exchange rates on the Companys foreign currency denominated obligations and related
foreign exchange contracts would not have been material to the Companys results of operations and
cash flows.
- 34 -
Item 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA
CONSOLIDATED STATEMENTS OF OPERATIONS
Years ended December 31
(Dollar amounts in thousands except per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
|
2007 |
|
Net sales |
|
$ |
2,035,623 |
|
|
$ |
2,575,218 |
|
|
$ |
2,932,575 |
|
Cost of products sold |
|
|
1,856,466 |
|
|
|
2,382,150 |
|
|
|
2,617,161 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit |
|
|
179,157 |
|
|
|
193,068 |
|
|
|
315,414 |
|
|
Selling, general and administrative |
|
|
154,007 |
|
|
|
187,111 |
|
|
|
177,507 |
|
Impairment of goodwill and indefinite-lived intangible asset |
|
|
|
|
|
|
47,973 |
|
|
|
|
|
Restructuring |
|
|
|
|
|
|
3,236 |
|
|
|
3,515 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit (loss) |
|
|
25,150 |
|
|
|
(45,252 |
) |
|
|
134,392 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense |
|
|
54,508 |
|
|
|
47,165 |
|
|
|
48,492 |
|
Debt extinguishment costs |
|
|
4,228 |
|
|
|
(77 |
) |
|
|
2,558 |
|
Interest income |
|
|
(18,541 |
) |
|
|
(10,067 |
) |
|
|
(18,004 |
) |
Dividend from unconsolidated subsidiary |
|
|
|
|
|
|
(4,286 |
) |
|
|
(2,007 |
) |
Other net |
|
|
908 |
|
|
|
(1,992 |
) |
|
|
(12,677 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
before income taxes and noncontrolling shareholders interests |
|
|
(15,953 |
) |
|
|
(75,995 |
) |
|
|
116,030 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Provision (benefit) for income taxes |
|
|
85 |
|
|
|
(5,338 |
) |
|
|
15,835 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
before noncontrolling shareholders interests |
|
|
(16,038 |
) |
|
|
(70,657 |
) |
|
|
100,195 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Noncontrolling shareholders interests, net of income taxes |
|
|
22 |
|
|
|
(3,663 |
) |
|
|
(8,760 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations |
|
|
(16,016 |
) |
|
|
(74,320 |
) |
|
|
91,435 |
|
|
Income (loss) from discontinued operations, net of income taxes |
|
|
983 |
|
|
|
(4,191 |
) |
|
|
1,660 |
|
|
Gain on sale of discontinued operations,
net of income taxes |
|
|
5,677 |
|
|
|
|
|
|
|
26,475 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
(9,356 |
) |
|
$ |
(78,511 |
) |
|
$ |
119,570 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per share: |
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations |
|
$ |
(0.25 |
) |
|
$ |
(1.21 |
) |
|
$ |
1.48 |
|
Income (loss) from discontinued operations |
|
|
0.02 |
|
|
|
(0.07 |
) |
|
|
0.03 |
|
Gain on sale of discontinued operations |
|
|
0.09 |
|
|
|
|
|
|
|
0.43 |
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
(0.15 |
)* |
|
$ |
(1.28 |
) |
|
$ |
1.93 |
* |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings (loss) per share: |
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations |
|
$ |
(0.25 |
) |
|
$ |
(1.21 |
) |
|
$ |
1.46 |
|
Income (loss) from discontinued operations |
|
|
0.02 |
|
|
|
(0.07 |
) |
|
|
0.03 |
|
Gain on sale of discontinued operations |
|
|
0.09 |
|
|
|
|
|
|
|
0.42 |
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
(0.15 |
)* |
|
$ |
(1.28 |
) |
|
$ |
1.91 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* |
|
Amounts do not add due to rounding |
See Notes to Consolidated Financial Statements, pages 40 to 66.
- 35 -
CONSOLIDATED BALANCE SHEETS
December 31
(Dollar amounts in thousands, except par value amounts)
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
ASSETS |
|
|
|
|
|
|
|
|
Current assets: |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
221,611 |
|
|
$ |
345,947 |
|
Short-term investments |
|
|
|
|
|
|
49,765 |
|
Accounts receivable, less allowances
of $8,838 in 2006 and $8,631 in 2007 |
|
|
395,523 |
|
|
|
354,939 |
|
Inventories at lower of cost or market: |
|
|
|
|
|
|
|
|
Finished goods |
|
|
231,108 |
|
|
|
185,658 |
|
Work in process |
|
|
26,990 |
|
|
|
30,730 |
|
Raw materials and supplies |
|
|
79,769 |
|
|
|
88,172 |
|
|
|
|
|
|
|
|
|
|
|
337,867 |
|
|
|
304,560 |
|
Other current assets |
|
|
17,644 |
|
|
|
134,713 |
|
Assets of discontinued operations |
|
|
59,699 |
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets |
|
|
1,032,344 |
|
|
|
1,189,924 |
|
Property, plant and equipment: |
|
|
|
|
|
|
|
|
Land and land improvements |
|
|
36,853 |
|
|
|
42,318 |
|
Buildings |
|
|
293,642 |
|
|
|
340,512 |
|
Machinery and equipment |
|
|
1,599,673 |
|
|
|
1,641,571 |
|
Molds, cores and rings |
|
|
263,056 |
|
|
|
273,032 |
|
|
|
|
|
|
|
|
|
|
|
2,193,224 |
|
|
|
2,297,433 |
|
Less accumulated depreciation and amortization |
|
|
1,222,591 |
|
|
|
1,305,657 |
|
|
|
|
|
|
|
|
Net property, plant and equipment |
|
|
970,633 |
|
|
|
991,776 |
|
Goodwill |
|
|
24,439 |
|
|
|
24,439 |
|
Intangibles, net of accumulated amortization of $18,257
in 2006 and $22,893 in 2007 |
|
|
32,250 |
|
|
|
28,014 |
|
Restricted cash |
|
|
7,550 |
|
|
|
2,791 |
|
Other assets |
|
|
168,299 |
|
|
|
59,924 |
|
|
|
|
|
|
|
|
|
|
$ |
2,235,515 |
|
|
$ |
2,296,868 |
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements, pages 40 to 66.
- 36 -
December 31
|
|
|
|
|
|
|
|
|
LIABILITIES AND STOCKHOLDERS EQUITY |
|
|
|
|
|
|
|
|
Current liabilities: |
|
|
|
|
|
|
|
|
Notes payable |
|
$ |
126,129 |
|
|
$ |
86,384 |
|
Payable to noncontrolling owner of subsidiary |
|
|
19,527 |
|
|
|
10,364 |
|
Accounts payable |
|
|
250,995 |
|
|
|
291,257 |
|
Accrued liabilities |
|
|
112,659 |
|
|
|
141,748 |
|
Income taxes |
|
|
4,695 |
|
|
|
1,450 |
|
Liabilities of discontinued operations |
|
|
10,445 |
|
|
|
|
|
Liabilities related to the sale of automotive operations |
|
|
3,038 |
|
|
|
1,332 |
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
527,488 |
|
|
|
532,535 |
|
|
|
|
|
|
|
|
|
|
Long-term debt |
|
|
513,213 |
|
|
|
464,608 |
|
Postretirement benefits other than pensions |
|
|
258,579 |
|
|
|
244,491 |
|
Other long-term liabilities |
|
|
217,743 |
|
|
|
163,723 |
|
Long-term liabilities related to the sale of automotive operations |
|
|
8,913 |
|
|
|
10,185 |
|
Noncontrolling shareholders interests in consolidated subsidiaries |
|
|
69,688 |
|
|
|
89,035 |
|
Stockholders equity: |
|
|
|
|
|
|
|
|
Preferred stock, $1 par value; 5,000,000 shares
authorized; none issued |
|
|
|
|
|
|
|
|
Common stock, $1 par value; 300,000,000 shares
authorized; 86,322,514 shares issued in 2006 and in 2007 |
|
|
86,323 |
|
|
|
86,323 |
|
Capital in excess of par value |
|
|
38,144 |
|
|
|
40,676 |
|
Retained earnings |
|
|
1,256,971 |
|
|
|
1,350,527 |
|
Cumulative other comprehensive loss |
|
|
(282,552 |
) |
|
|
(205,677 |
) |
|
|
|
|
|
|
|
|
|
|
1,098,886 |
|
|
|
1,271,849 |
|
|
|
|
|
|
|
|
|
|
Less: common shares in treasury at cost
(24,943,265 in 2006 and 26,661,295 in 2007) |
|
|
(458,995 |
) |
|
|
(479,558 |
) |
|
|
|
|
|
|
|
Total stockholders equity |
|
|
639,891 |
|
|
|
792,291 |
|
|
|
|
|
|
|
|
|
|
$ |
2,235,515 |
|
|
$ |
2,296,868 |
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements, pages 40 to 66.
- 37 -
CONSOLIDATED STATEMENTS OF STOCKHOLDERS EQUITY
(Dollar amounts in thousands except per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cumulative |
|
|
|
|
|
|
|
|
|
Common |
|
|
Capital In |
|
|
|
|
|
|
Other |
|
|
Common |
|
|
|
|
|
|
Stock |
|
|
Excess of |
|
|
Retained |
|
|
Comprehensive |
|
|
Shares in |
|
|
|
|
|
|
$1 Par Value |
|
|
Par Value |
|
|
Earnings |
|
|
Income (Loss) |
|
|
Treasury |
|
|
Total |
|
Balance at January 1, 2005 |
|
|
86,322 |
|
|
|
38,072 |
|
|
|
1,397,268 |
|
|
|
(74,085 |
) |
|
|
(277,044 |
) |
|
|
1,170,533 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
|
|
|
|
|
|
|
|
|
(9,356 |
) |
|
|
|
|
|
|
|
|
|
|
(9,356 |
) |
Other comprehensive income (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Minimum pension
liability adjustment, net
of $4,238 tax effect |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4,818 |
) |
|
|
|
|
|
|
(4,818 |
) |
Currency translation
adjustment |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(10,714 |
) |
|
|
|
|
|
|
(10,714 |
) |
Change in the fair value of
derivatives and unrealized
gain on marketable securities,
net of $2,034 tax effect |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,294 |
|
|
|
|
|
|
|
3,294 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income (loss) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(21,594 |
) |
Purchase of 10,151,636 treasury shares |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(189,764 |
) |
|
|
(189,764 |
) |
Stock compensation plans, including
tax benefit of $1,273 |
|
|
1 |
|
|
|
(405 |
) |
|
|
|
|
|
|
|
|
|
|
6,648 |
|
|
|
6,244 |
|
Cash dividends $.42 per share |
|
|
|
|
|
|
|
|
|
|
(26,643 |
) |
|
|
|
|
|
|
|
|
|
|
(26,643 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2005 |
|
|
86,323 |
|
|
|
37,667 |
|
|
|
1,361,269 |
|
|
|
(86,323 |
) |
|
|
(460,160 |
) |
|
|
938,776 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
|
|
|
|
|
|
|
|
|
(78,511 |
) |
|
|
|
|
|
|
|
|
|
|
(78,511 |
) |
Other comprehensive income (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Minimum pension
liability adjustment, net
of $6,469 tax effect |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(15,795 |
) |
|
|
|
|
|
|
(15,795 |
) |
Currency translation
adjustment |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
16,228 |
|
|
|
|
|
|
|
16,228 |
|
Change in the fair value of
derivatives and unrealized
gain on marketable securities,
net of $633 tax effect |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
559 |
|
|
|
|
|
|
|
559 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income (loss) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(77,519 |
) |
Adjustment to initially apply SFAS No. 158,
net of tax |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(197,221 |
) |
|
|
|
|
|
|
(197,221 |
) |
Stock compensation plans, including
tax benefit of $8 |
|
|
|
|
|
|
477 |
|
|
|
(6 |
) |
|
|
|
|
|
|
1,165 |
|
|
|
1,636 |
|
Cash dividends $.42 per share |
|
|
|
|
|
|
|
|
|
|
(25,781 |
) |
|
|
|
|
|
|
|
|
|
|
(25,781 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2006 |
|
|
86,323 |
|
|
|
38,144 |
|
|
|
1,256,971 |
|
|
|
(282,552 |
) |
|
|
(458,995 |
) |
|
|
639,891 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
119,570 |
|
|
|
|
|
|
|
|
|
|
|
119,570 |
|
Other comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrecognized postretirement
benefits, net of $6,629
tax effect |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
68,462 |
|
|
|
|
|
|
|
68,462 |
|
Currency translation
adjustment |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
13,847 |
|
|
|
|
|
|
|
13,847 |
|
Change in the fair value of
derivatives and unrealized
gain on marketable securities,
net of $1,835 tax effect |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(5,434 |
) |
|
|
|
|
|
|
(5,434 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
196,445 |
|
Purchase of 2,991,900 treasury shares |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(45,882 |
) |
|
|
(45,882 |
) |
Stock compensation plans, including
tax benefit of $2,915 |
|
|
|
|
|
|
2,532 |
|
|
|
(13 |
) |
|
|
|
|
|
|
25,319 |
|
|
|
27,838 |
|
Cash dividends $.42 per share |
|
|
|
|
|
|
|
|
|
|
(26,001 |
) |
|
|
|
|
|
|
|
|
|
|
(26,001 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2007 |
|
$ |
86,323 |
|
|
$ |
40,676 |
|
|
$ |
1,350,527 |
|
|
$ |
(205,677 |
) |
|
$ |
(479,558 |
) |
|
$ |
792,291 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements, pages 40 to 66.
- 38 -
CONSOLIDATED STATEMENTS OF CASH FLOWS
Years ended December 31
(Dollar amounts in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
|
2007 |
|
Operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Net income/(loss) |
|
$ |
(9,356 |
) |
|
$ |
(78,511 |
) |
|
$ |
119,570 |
|
Adjustments to reconcile net income/(loss) to net cash
provided by continuing operations: |
|
|
|
|
|
|
|
|
|
|
|
|
Loss (income) from discontinued operations, net of income taxes |
|
|
(984 |
) |
|
|
4,191 |
|
|
|
(1,660 |
) |
Gain on sale of discontinued operations, net of income taxes |
|
|
(5,677 |
) |
|
|
|
|
|
|
(26,475 |
) |
Depreciation |
|
|
103,047 |
|
|
|
127,693 |
|
|
|
131,007 |
|
Amortization |
|
|
6,733 |
|
|
|
4,908 |
|
|
|
5,925 |
|
Deferred income taxes |
|
|
(20,421 |
) |
|
|
(14,393 |
) |
|
|
16,717 |
|
Stock based compensation |
|
|
248 |
|
|
|
1,572 |
|
|
|
3,731 |
|
Amortization of unrecognized postretirement benefits |
|
|
17,554 |
|
|
|
19,453 |
|
|
|
18,499 |
|
Loss (gain) on sale of assets |
|
|
2,784 |
|
|
|
1,333 |
|
|
|
(3,477 |
) |
Debt extinguishment costs |
|
|
|
|
|
|
|
|
|
|
2,558 |
|
Noncontrolling shareholders net income (loss) |
|
|
(22 |
) |
|
|
3,663 |
|
|
|
8,760 |
|
Restructuring asset write-down |
|
|
|
|
|
|
1,231 |
|
|
|
197 |
|
Impairment of goodwill and indefinite-lived intangible asset |
|
|
|
|
|
|
47,973 |
|
|
|
|
|
Changes in operating assets and liabilities of
continuing operations: |
|
|
|
|
|
|
|
|
|
|
|
|
Accounts receivable |
|
|
(6,666 |
) |
|
|
(29,884 |
) |
|
|
42,748 |
|
Inventories |
|
|
(59,210 |
) |
|
|
(4,306 |
) |
|
|
40,726 |
|
Other current assets |
|
|
28,232 |
|
|
|
4,601 |
|
|
|
(2,654 |
) |
Accounts payable |
|
|
(23,397 |
) |
|
|
16,268 |
|
|
|
30,026 |
|
Accrued liabilities |
|
|
16,098 |
|
|
|
4,909 |
|
|
|
19,446 |
|
Other items |
|
|
11,454 |
|
|
|
3,011 |
|
|
|
(44,893 |
) |
|
|
|
|
|
|
|
|
|
|
Net cash provided by continuing operations |
|
|
60,417 |
|
|
|
113,712 |
|
|
|
360,751 |
|
Net cash provided by (used in) discontinued operations |
|
|
(6,800 |
) |
|
|
2,005 |
|
|
|
12,043 |
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by operating activities |
|
|
53,617 |
|
|
|
115,717 |
|
|
|
372,794 |
|
Investing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment |
|
|
(160,273 |
) |
|
|
(186,190 |
) |
|
|
(140,972 |
) |
Investment in Kumho Tire Company |
|
|
(107,961 |
) |
|
|
|
|
|
|
|
|
Proceeds from the sale of (investment in)
available-for-sale debt securities |
|
|
46,064 |
|
|
|
|
|
|
|
(49,765 |
) |
Acquisition of businesses, net of cash acquired |
|
|
|
|
|
|
(43,046 |
) |
|
|
(11,964 |
) |
Proceeds from the sale of business |
|
|
54,270 |
|
|
|
|
|
|
|
66,256 |
|
Proceeds from the sale of assets |
|
|
3,115 |
|
|
|
375 |
|
|
|
19,654 |
|
|
|
|
|
|
|
|
|
|
|
Net cash used in continuing operations |
|
|
(164,785 |
) |
|
|
(228,861 |
) |
|
|
(116,791 |
) |
Net cash used in discontinued operations |
|
|
(8,115 |
) |
|
|
(1,738 |
) |
|
|
(1,859 |
) |
|
|
|
|
|
|
|
|
|
|
Net cash used in investing activities |
|
|
(172,900 |
) |
|
|
(230,599 |
) |
|
|
(118,650 |
) |
Financing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Payments on long-term debt |
|
|
(278,362 |
) |
|
|
(4,000 |
) |
|
|
(80,867 |
) |
Premium paind on debt repurchases |
|
|
|
|
|
|
|
|
|
|
(2,224 |
) |
Net borrowings (repayments) under credit facilities |
|
|
(354 |
) |
|
|
74,097 |
|
|
|
(10,667 |
) |
Contributions of joint venture partner |
|
|
4,210 |
|
|
|
18,424 |
|
|
|
15,588 |
|
Purchase of treasury shares |
|
|
(189,764 |
) |
|
|
|
|
|
|
(45,882 |
) |
Payment of dividends |
|
|
(26,643 |
) |
|
|
(25,781 |
) |
|
|
(26,001 |
) |
Issuance of common shares and excess
tax benefits on options |
|
|
4,673 |
|
|
|
149 |
|
|
|
24,107 |
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by (used in) financing activities |
|
|
(486,240 |
) |
|
|
62,889 |
|
|
|
(125,946 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Effects of exchange rate changes on cash of
continuing operations |
|
|
4,507 |
|
|
|
(7,064 |
) |
|
|
(3,906 |
) |
|
|
|
|
|
|
|
|
|
|
Changes in cash and cash equivalents |
|
|
(601,016 |
) |
|
|
(59,057 |
) |
|
|
124,292 |
|
Cash and cash equivalents at beginning of year |
|
|
881,728 |
|
|
|
280,712 |
|
|
|
221,655 |
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of year |
|
$ |
280,712 |
|
|
$ |
221,655 |
|
|
$ |
345,947 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of year |
|
|
|
|
|
|
|
|
|
|
|
|
Continuing operations |
|
$ |
280,696 |
|
|
$ |
221,611 |
|
|
$ |
345,947 |
|
Discontinued operations |
|
|
16 |
|
|
|
44 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
280,712 |
|
|
$ |
221,655 |
|
|
$ |
345,947 |
|
|
|
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements, pages 40 to 66.
- 39 -
Notes to Consolidated Financial Statements
(Dollar amounts in thousands except per share amounts)
Note 1 Significant Accounting Policies
Reclassification On December 23, 2004, the Company sold its automotive business,
Cooper-Standard Automotive (Cooper-Standard), to an entity formed by The Cypress Group
and Goldman Sachs Capital Partners. The operations of the Companys Oliver Rubber Company
subsidiary (formerly part of the North American Tire Operations segment), were sold on
October 5, 2007. These operations are considered to be discontinued operations as defined
under Statement of Financial Accounting Standard (SFAS) No. 144, Accounting for the
Impairment or Disposal of Long-Lived Assets, and require specific accounting and
reporting.
The Companys consolidated financial statements reflect the accounting and disclosure
requirements of SFAS No. 144, which mandate the segregation of operating results for the
current year and comparable prior year periods and the balance sheets related to the
discontinued operations from those related to ongoing operations. Accordingly, the
consolidated statements of operations for the years ended December 31, 2005, 2006 and 2007
reflect this segregation as income from continuing operations and income from discontinued
operations and the consolidated balance sheets at December 31, 2006 and 2007 display the
current and long-term liabilities related to the sale of the automotive operations and
Oliver Rubber Company.
Certain amounts for prior years have been reclassified to conform to 2007 presentations.
Included in the Payable to noncontrolling owner at December 31, 2006, as originally
reported, was a $32,000 bank loan which has now been paid through the issuance of
short-term notes. The December 31, 2006 Notes payable amount has been increased by $32,000
and Payable to noncontrolling owner has been reduced to reflect this bank loan. At
December 31, 2006, the Cooper Kenda joint venture included $4,200 of land use rights as
Land and land improvements in the Property, plant and equipment section of the balance
sheet. These land use rights have been reclassified to Other assets from Land and land
improvements. At December 31, 2006, the Company included $18,000 of bank guarantees in
China as Notes payable. The Company has determined these bank guarantees relate to trade
accounts payable and has increased Accounts payable at December 31, 2006 by $18,000, with a
corresponding decrease in Notes payable.
The Company has reclassified the 2006 Impairment of goodwill and indefinite-lived
intangible asset as a component of operating profit in the Consolidated Statement of
Operations.
Principles of consolidation - The consolidated financial statements include the accounts of
the Company and its majority owned subsidiaries. Acquired businesses are included in the
consolidated financial statements from the dates of acquisition. All intercompany accounts
and transactions have been eliminated.
The equity method of accounting is followed for investments in 20 percent to 50 percent
owned companies. The cost method is followed in those situations where the Companys
ownership is less than 20 percent and the Company does not have the ability to exercise
significant influence over the affiliate.
The Company has entered into a joint venture with Kenda Tire Company to construct and
operate a tire manufacturing facility in China. It has also entered into a joint venture
with Nemet International to market and distribute Cooper, Pneustone and associated brand
tires in Mexico. The Company has determined it is the primary beneficiary of these variable
interest entities and has included their assets, liabilities and operating results in its
consolidated financial statements. The Company has recorded the minority interest related
to the joint venture partners ownership in minority interests in consolidated
subsidiaries. The following table summarizes the balance sheets of these variable interest
entities at December 31:
- 40 -
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
Assets |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
5,940 |
|
|
$ |
4,203 |
|
Accounts receivable |
|
|
2,238 |
|
|
|
2,400 |
|
Inventories |
|
|
|
|
|
|
8,149 |
|
Prepaid expenses |
|
|
960 |
|
|
|
1,634 |
|
|
|
|
|
|
|
|
Total current assets |
|
|
9,138 |
|
|
|
16,386 |
|
Net property, plant and equipment |
|
|
69,409 |
|
|
|
112,204 |
|
Intangibles and other assets |
|
|
4,326 |
|
|
|
14,704 |
|
|
|
|
|
|
|
|
Total assets |
|
$ |
82,873 |
|
|
$ |
143,294 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities and stockholders equity
|
|
|
|
|
|
|
|
|
Notes payable |
|
$ |
10,083 |
|
|
$ |
23,522 |
|
Accounts payable |
|
|
5,889 |
|
|
|
11,052 |
|
Accrued liabilities |
|
|
48 |
|
|
|
4,451 |
|
|
|
|
|
|
|
|
Current liabilities |
|
|
16,020 |
|
|
|
39,025 |
|
Long-term debt |
|
|
10,234 |
|
|
|
20,866 |
|
Stockholders equity |
|
|
56,619 |
|
|
|
83,403 |
|
|
|
|
|
|
|
|
Total liabilities and stockholders equity |
|
$ |
82,873 |
|
|
$ |
143,294 |
|
|
|
|
|
|
|
|
Cash and cash equivalents and Short-term investments - The Company considers highly liquid
investments with an original maturity of three months or less to be cash equivalents.
The Companys objectives related to the investment of cash not required for operations is to
preserve capital, meet the Companys liquidity needs and earn a return consistent with these
guidelines and market conditions. Investments deemed eligible for the investment of the Companys
cash include: 1) U.S. Treasury securities and general obligations fully guaranteed with respect to
principle and interest by the government; 2) obligations of U.S. government agencies; 3) commercial
paper or other corporate notes of prime quality purchased directly from the issuer or through
recognized money market dealers; 4) time deposits, certificates of deposit or bankers acceptances
of banks rated A- by Standard & Poors or A3 by Moodys; 5) collateralized mortgage obligations
rated AAA by Standard & Poors and Aaa by Moodys; 6) tax-exempt and taxable obligations of
state and local governments of prime quality; and 7) mutual funds or outside managed portfolios
that invest in the above investments. The Company had cash and cash equivalents totaling $221,655
and $345,947 at December 31, 2006 and December 31, 2007, respectively. The majority of the cash and
cash equivalents was invested in eligible financial instruments in excess of amounts insured by the
Federal Deposit Insurance Corporation and, therefore, subject to credit risk.
Accounts receivable The Company records trade accounts receivable when revenue is recorded in
accordance with its revenue recognition policy and relieves accounts receivable when payments are
received from customers.
Allowance for doubtful accounts - The allowance for doubtful accounts is established through
charges to the provision for bad debts. The Company evaluates the adequacy of the allowance for
doubtful accounts on a periodic basis. The evaluation includes historical trends in collections and
write-offs, managements judgment of the probability of collecting accounts and managements
evaluation of business risk. This
evaluation is inherently subjective, as it requires estimates that are susceptible to revision as
more information becomes available. Accounts are determined to be uncollectible when the debt is
deemed to be worthless or only recoverable in part, and are written off at that time through a
charge against the allowance for doubtful accounts.
Inventories Inventories are valued at cost, which is not in excess of market. Inventory costs
have been determined by the last-in, first-out (LIFO) method for substantially all U. S.
inventories. Costs of other inventories have been determined principally by the first-in, first-out
(FIFO) method.
Long-lived assets - Property, plant and equipment are recorded at cost and depreciated or amortized
using the straight-line or accelerated methods over the following expected useful lives:
|
|
|
|
|
Buildings and improvements |
|
|
10 to 40 years |
|
Machinery and equipment |
|
|
5 to 14 years |
|
Furniture and fixtures |
|
|
5 to 10 years |
|
Molds, cores and rings |
|
|
4 to 10 years |
|
- 41 -
Intangibles with definite lives include trademarks, technology and intellectual property which are
amortized over their useful lives which range from five years to 30 years. The Company evaluates
the recoverability of long-lived assets based on undiscounted projected cash flows excluding
interest and taxes when any impairment is indicated. Goodwill and other indefinite-lived
intangibles are assessed for potential impairment at least annually or when events or circumstances
indicate impairment may have occurred.
Pre-production costs related to long-term supply arrangements - When the Company has a contractual
arrangement for reimbursement of costs incurred during the engineering and design phase of
customer-owned mold projects by the customer, development costs are recorded in Other assets in the
accompanying consolidated balance sheets. Reimbursable costs for customer-owned molds included in
Other assets were $2,238 and $1,327 at December 31, 2006 and 2007, respectively. Upon completion
and acceptance of customer-owned molds, reimbursable costs are recorded as accounts receivable. At
December 31, 2006 and 2007, respectively, $2,110 and $849 were included in Accounts receivable for
customer-owned molds.
Restricted cash In conjunction with the sale of Cooper-Standard, under terms of an employment
agreement with the president of the automotive operations, the Company was obligated to pay the
severance costs and related excise taxes, if any, if severance occurred on or prior to December 31,
2007. Under the terms of a change in control severance pay plan for eight additional key
executives, such executives were entitled to specified severance payments if terminated by the
buyer on or prior to December 22, 2006. The Company was required to fund, immediately following the
sale, its potential obligation for such severance payments into a rabbi trust with a third party
trustee for the possible benefit of these executives. During 2005 and 2006, payments were made as a
result of the separation of two executives covered by this change in control agreement. Subsequent
to December 22, 2006, the amounts in the rabbi trust relating to the obligation for severance
payments of the six remaining executives covered by the change in control severance pay plan were
returned to the general cash account of the Company. The amounts in the rabbi trust relating to the
obligation for severance payments of the president of the automotive operations have been returned
to the general cash account of the Company as of December 31, 2007. The balances of this and other
smaller trusts at December 31, 2006 and 2007 were $7,550 and $2,791, respectively.
Earnings (loss) per common share Net income (loss) per share is computed on the basis of the
weighted average number of common shares outstanding each year. Diluted earnings (loss) per share
from continuing operations includes the dilutive effect of stock options and other stock units. The
following table sets forth the computation of basic and diluted earnings (loss) per share:
(Number of shares in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
|
2007 |
|
Numerator for basic and diluted earnings (loss) per
share income (loss) from continuing operations
available to common stockholders |
|
$ |
(16,016 |
) |
|
$ |
(74,320 |
) |
|
$ |
91,435 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator for basic earnings (loss) per share
weighted average shares outstanding |
|
|
63,653 |
|
|
|
61,338 |
|
|
|
61,938 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect of dilutive securities stock options and other
stock units |
|
|
|
|
|
|
|
|
|
|
774 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator for diluted earnings (loss) per share
adjusted weighted average shares outstanding |
|
|
63,653 |
|
|
|
61,338 |
|
|
|
62,712 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per share from continuing
operations |
|
$ |
(0.25 |
) |
|
$ |
(1.21 |
) |
|
$ |
1.48 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings (loss) per share from continuing
operations |
|
$ |
(0.25 |
) |
|
$ |
(1.21 |
) |
|
$ |
1.46 |
|
Options to purchase shares of the Companys common stock not included in the computation of diluted
earnings per share because the options exercise prices were greater than the average market price
of the common shares were 756,740 in 2007. These options could be dilutive in the future depending
on the performance of the Companys stock. Due to the loss recorded in 2005, 3,165,000 options were
not included in the computation of diluted earnings (loss) per share. Due to the loss recorded in
2006, 2,597,000 options were not included in the computation of diluted earnings (loss) per share.
During 2005, the
- 42 -
Company repurchased 10,151,000 shares and during 2007, the Company repurchased 2,991,900 shares. No
shares were repurchased in 2006.
Derivative financial instruments Derivative financial instruments are utilized by the Company to
reduce foreign currency exchange risks. The Company has established policies and procedures for
risk assessment and the approval, reporting and monitoring of derivative financial instrument
activities. The Company does not enter into financial instruments for trading or speculative
purposes.
The Company uses foreign currency forward contracts as hedges of the fair value of certain non-U.S.
dollar denominated asset and liability positions, primarily accounts receivable. Gains and losses
resulting from the impact of currency exchange rate movements on these forward contracts are
recognized in the accompanying consolidated statements of income in the period in which the
exchange rates change and offset the foreign currency gains and losses on the underlying exposure
being hedged.
Foreign currency forward contracts are also used to hedge variable cash flows associated with
forecasted sales and purchases denominated in currencies that are not the functional currency of
certain entities. The forward contracts have maturities of less than twelve months pursuant to the
Companys policies and hedging practices. These forward contracts meet the criteria for and have
been designated as cash flow hedges. Accordingly, unrealized gains and losses on such forward
contracts are recorded as a separate component of stockholders equity in the accompanying
consolidated balance sheets and reclassified into earnings as the hedged transaction affects
earnings.
The Companys hedges have been highly effective. The Company monitors the actual and forecasted
foreign currency sales and purchases versus the amounts hedged to identify any hedge
ineffectiveness. The Company also performs regression analysis comparing the change in value of the
hedging contracts versus the underlying foreign currency sales and purchases, which confirms a high
correlation and hedge effectiveness. Any hedge ineffectiveness is recorded as an adjustment in the
accompanying consolidated financial statements of operations in the period in which the
ineffectiveness occurs. To date, an immaterial amount of ineffectiveness has been identified and
recorded.
Income taxes - Income tax expense for continuing operations and discontinued operations is based on
reported earnings (loss) before income taxes in accordance with the tax rules and regulations of
the specific legal entities within the various specific taxing jurisdictions where the Companys
income is earned. The income tax rates imposed by these taxing jurisdictions vary substantially.
Taxable income may differ from income before income taxes for financial accounting purposes. To the
extent that differences are due to revenue or expense items reported in one period for tax purposes
and in another period for financial accounting purposes, a provision for deferred income taxes is
made using enacted tax rates in effect for the year in which the differences are expected to
reverse. A valuation allowance is recognized if it is anticipated that some or all of a deferred
tax asset may not be realized. Deferred income taxes are not recorded on undistributed earnings of
international affiliates based on the Companys intention that these earnings will continue to be
reinvested.
Products liability The Company accrues costs for products liability at the time a loss is
probable and the amount of loss can be estimated. The Company believes the probability of loss can
be established and the amount of loss can be estimated only after certain minimum information is
available, including verification that Company-produced products were involved in the incident
giving rise to the claim, the condition of the product purported to be involved in the claim, the
nature of the incident giving rise to the claim and the extent of the purported injury or damages.
In cases where such information is known, each products liability claim is evaluated based on its
specific facts and circumstances. A judgment is then made to determine the requirement for
establishment or revision of an accrual for any potential liability. The liability often cannot be
determined with precision until the claim is resolved.
Pursuant to applicable accounting rules, the Company accrues the minimum liability for each known
claim when the estimated outcome is a range of possible loss and no one amount within that range is
more likely than another. The Company uses a range of settlements because an average settlement
cost would not be meaningful since the products liability claims faced by the Company are unique
and widely variable. The cases involve different types of tires, models and lines, different
circumstances surrounding the accident such as different applications, vehicles, speeds, road
conditions, weather conditions, driver error, tire repair and maintenance practices, service life
conditions, as well as different jurisdictions and different injuries. In addition, in many of the
Companys products liability lawsuits the plaintiff alleges that his or her harm was caused by one
or more co-defendants who acted independently of the Company. Accordingly, the claims asserted and
the resolutions of those claims have an enormous amount of variability. The costs have ranged from
zero dollars to $12 million in one case with no average that is meaningful. No specific accrual
is made for individual unasserted claims or for premature claims, asserted claims where the minimum
information needed to evaluate the probability of a liability is not yet known. However, an accrual
for such claims based, in part, on managements expectations for future litigation activity and the
settled claims history is maintained. Because of the speculative nature of litigation in the United
States, the Company does not believe a meaningful aggregate range of potential loss for asserted
and unasserted claims can be determined. The Companys experience has demonstrated that its
estimates have been reasonably accurate and, on average, cases are settled at amounts close to the
reserves
- 43 -
established. However, it is possible an individual claim from time to time may result in an
aberration from the norm and could have a material impact.
The Company determines its reserves using the number of incidents expected during a year. During
2006, the Company increased its products liability reserve by $44,483. The addition of another year
of self-insured incidents accounted for $22,550 of this increase. The Company also revised its estimates of
future settlements for unasserted and premature claims and this revision amounted to $14,342.
Finally, changes in the amount of reserves increased by $7,591. The Company did not change its
assumption of additional incidents expected during each year.
During 2007, the Company increased its products liability reserve by $51,306. The addition of
another year of self-insured incidents accounted for $29,760 of this increase. The Company revised
its estimates of future settlements for unasserted and premature claims. In addition, the Company
also revised its estimate of the number of additional incidents expected during each year for years
subsequent to 2005. These revisions increased the reserve by $8,946. Finally, changes in the amount
of reserves increased by $12,600.
The time frame for the payment of a products liability claim is too variable to be meaningful. From
the time a claim is filed to its ultimate disposition depends on the unique nature of the case, how
it is resolved claim dismissed, negotiated settlement, trial verdict and appeals process and
is highly dependent on jurisdiction, specific facts, the plaintiffs attorney, the courts docket
and other factors. Given that some claims may be resolved in weeks and others may take five years
or more, it is impossible to predict with any reasonable reliability the time frame over which the
accrued amounts may be paid.
During 2006, the Company paid $29,259 and during 2007, the Company paid $24,268 to resolve cases
and claims. The Companys products liability reserve balance at December 31, 2006 totaled $80,267
(current portion of $16,056). At December 31, 2007, the products liability reserve balance totaled
$107,304 (current portion of $16,864).
The products liability expense reported by the Company includes amortization of insurance premium
costs, adjustments to settlement reserves and legal costs incurred in defending claims against the
Company offset by recoveries of legal fees. Legal costs are expensed as incurred and products
liability insurance premiums are amortized over coverage periods. The Company is entitled to
reimbursement, under certain insurance contracts in place for periods ending prior to April 1,
2003, of legal fees expensed in prior periods based on events occurring in those periods. The
Company records the reimbursements under such policies in the period the conditions for
reimbursement are met.
Products liability costs totaled $52,323, $63,649 and $70,303 in 2005, 2006 and 2007, respectively,
and include recoveries of legal fees of $12,700, $9,434 and $9,795 in 2005, 2006 and 2007,
respectively. Policies applicable to claims occurring on April 1, 2003, and thereafter, do not
provide for recovery of legal fees.
Advertising expense Expenses incurred for advertising include production and media and are
generally expensed when incurred. Dealer-earned cooperative advertising expense is recorded when
earned. Advertising expense for 2005, 2006 and 2007 was $47,853, $59,112 and $42,555, respectively.
Stock-based compensation - On January 1, 2006, the Company adopted SFAS No. 123(R), Share-Based
Payment, which is a revision of SFAS No. 123 and supersedes APB Opinion No. 25, Accounting for
Stock Issued to Employees, and amends SFAS No. 95, Statement of Cash Flows. The Company adopted
SFAS No. 123 (R) using the modified prospective method of transition. Accordingly, prior periods
have not been restated.
On November 16, 2005, the Compensation Committee of the Company approved an acceleration of vesting
of employee stock options and approximately 1,768 options with varying remaining vesting schedules
became immediately exercisable. The action to accelerate vesting was done for the purpose of
avoiding future expenses associated with any unvested stock options granted prior to the effective
date of SFAS No. 123(R). In accordance with the adoption of SFAS No. 123 (R), the Companys pre-tax
income from continuing operations for year ended December 31, 2006 was not materially affected
because of the acceleration of the vesting.
Prior to the adoption of SFAS No. 123 (R), the Company presented all benefits of its tax deductions
resulting from the exercise of share-based compensation as operating cash flows in its Statement of
Cash Flows. SFAS No. 123(R) requires the benefits of tax deductions in excess of the compensation
cost recognized for those options (excess tax benefits) to be classified as financing cash flows. For
the year ended December 31, 2007, the Company recognized $2,915 of excess tax benefits as a
financing cash inflow.
- 44 -
The fair value of option grants was estimated at the date of grant using a Black-Scholes option
pricing model with the following weighted average assumptions:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
2006 |
|
2007 |
Risk-free interest rate |
|
|
3.5 |
% |
|
|
4.6 |
% |
|
|
4.6 |
% |
Dividend yield |
|
|
1.9 |
% |
|
|
2.9 |
% |
|
|
2.2 |
% |
Expected volatility of the Companys
common stock |
|
|
0.240 |
|
|
|
0.350 |
|
|
|
0.360 |
|
Expected life in years |
|
|
6.8 |
|
|
|
6.8 |
|
|
|
8.0 |
|
The weighted average fair value of options granted in 2005, 2006 and 2007 was $5.28, $4.55 and
$7.28, respectively. For purposes of pro forma disclosures, the estimated fair value of options is
amortized to expense over the options vesting period.
The Companys reported and pro forma financial results prior to the adoption of SFAS No. 123(R) are
as follows:
|
|
|
|
|
|
|
2005 |
|
Income (loss) from continuing operations
as reported |
|
$ |
(16,016 |
) |
Deduct: Total stock-based
employee compensation
expense determined under the
fair value based method for
all awards, net of related tax
effects |
|
|
(5,138 |
) |
|
|
|
|
Pro forma income (loss) from continuing operations |
|
$ |
(21,154 |
) |
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per share from continuing operations: |
|
|
|
|
Reported |
|
$ |
(0.25 |
) |
Pro forma |
|
|
(0.33 |
) |
|
|
|
|
|
Diluted earnings (loss) per share from continuing operations: |
|
|
|
|
Reported |
|
$ |
(0.25 |
) |
Pro forma |
|
|
(0.33 |
) |
Warranties The Company provides for the estimated cost of product warranties at the time revenue
is recognized based primarily on historical return rates, estimates of the eligible tire population
and the value of tires to be replaced. The following table summarizes the activity in the Companys
product warranty liabilities which are recorded in Accrued liabilities and Other long-term
liabilities in the Companys Consolidated Balance Sheets:
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
Reserve at January 1 |
|
$ |
9,064 |
|
|
$ |
15,967 |
|
|
|
|
|
|
|
|
|
|
Acquisition of Cooper-Chengshan |
|
|
6,810 |
|
|
|
|
|
Additions |
|
|
15,186 |
|
|
|
20,552 |
|
Payments |
|
|
(15,093 |
) |
|
|
(20,009 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reserve at December 31 |
|
$ |
15,967 |
|
|
$ |
16,510 |
|
|
|
|
|
|
|
|
The increase in the provision from 2006 to 2007 is related primarily to the International Tire
Operations segment of the Companys business as a result of the increase in sales of the segment
and a smaller portion related to a non-recurring customer satisfaction program.
- 45 -
Use of estimates The preparation of consolidated financial statements in conformity with U. S.
generally accepted accounting principles requires management to make estimates and assumptions that
affect reported amounts of: (1) revenues and expenses during the reporting period; and (2) assets
and liabilities, as well as disclosure of contingent assets and liabilities, at the date of the
consolidated financial statements. Actual results could differ from those estimates.
Revenue recognition - Revenues are recognized when title to the product passes to customers.
Shipping and handling costs are recorded in cost of products sold. Allowance programs such as
volume rebates and cash discounts are recorded at the time of sale based on anticipated accrual
rates for the year.
Research and development - Costs are charged to cost of products sold as incurred and amounted to
approximately $15,946, $23,184 and $22,186 in 2005, 2006 and 2007, respectively.
Accounting pronouncements
In September, 2006, the FASB issued SFAS No. 157, Fair Value Measurements. This Statement
provides guidance for using fair value to measure assets and liabilities. The Statement defines
fair value and establishes a fair value hierarchy that prioritizes the information used to develop
assumptions market participants would use when pricing the asset or liability. The provisions of
this Statement are effective for financial statements issued for fiscal years beginning after
November 15, 2007, and interim periods within those fiscal years. On February 12, 2008, the FASB
issued FASB Staff Position SFAS No. 157-2, Effective Date of FASB Measurement No. 157 (the
FSP). The FSP amends SFAS No. 157 to delay the effective date of this Statement for all
nonfinancial assets and nonfinancial liabilities, except for items that are recognized or disclosed
at fair value in the financial statements on a recurring basis (at least annually). For items
within its scope, the FSP defers the effective date of SFAS No. 157 to fiscal years beginning after
November 15, 2008, and interim periods within those fiscal years. The Company will adopt this
standard on January 1, 2009 but does not currently believe it will have a material impact on its
financial position or results of operations.
In February 2007, the FASB issued SFAS No. 159 ''The Fair Value Option for Financial Assets and
Financial Liabilities, including an amendment to FASB Statement 115 (SFAS No. 159). This
statement permits entities to choose to measure many financial instruments and certain other items
at fair value that are not currently required to be measured at fair value. This statement also
establishes presentation and disclosure requirements designed to facilitate comparisons between
entities that choose different measurement attributes for similar types of assets and liabilities.
SFAS No. 159 is effective for fiscal years beginning after November 15, 2007. The Company will
adopt this standard on January 1, 2008 and does not currently believe it will have a material
impact on its financial position or results of operations.
In December 2007, the FASB issued SFAS No. 141(R) ''Business Combinations (SFAS No. 141(R)). This
statement replaces FASB Statement No. 141, Business Combinations. This statement defines the term
acquirer and establishes guidance for how the acquirer is to recognize and measure in its financial
statements the identifiable assets acquired, the liabilities assumed and any noncontrolling
interest in the acquiree. It also provides guidance on how the acquirer is to recognize and measure
the goodwill acquired in the business combination or a gain from a bargain purchase. SFAS No.
141(R) is effective for fiscal years beginning on or after December 15, 2008. The Company will be
required to adopt SFAS No. 141(R) as of January 1, 2009 and is currently evaluating the provisions
of this Statement, the impact on its acquisition related processes and its approach to adoption of
the Statement.
In December 2007, the FASB issued SFAS No. 160 ''Noncontrolling Interests in Consolidated Financial
Statements an amendment of ARB No. 151 (SFAS No. 160). This statement amends ARB No. 151 to
establish accounting and reporting standards for the noncontrolling interest in a subsidiary and
for the deconsolidation of a subsidiary. It clarifies that a noncontrolling interest in a
subsidiary is an ownership interest in the consolidated entity that should be reported as equity in
the consolidated financial statements. This statement changes the way the consolidated income
statement is presented by requiring the consolidated net income to be reported at amounts that
include the amounts attributable to both the parent and the noncontrolling interests. SFAS No. 160
is effective for fiscal years beginning on or after December 15, 2008. The Company will be required
to adopt SFAS No. 160 as of January 1, 2009 and is currently evaluating the provisions of this
Statement, the impact on its consolidated financial statements and the timing and approach to
adoption of the Statement.
Note 2 Acquisitions
Effective February 4, 2006, the Company acquired a 51 percent ownership position in Cooper
Chengshan (Shandong) Passenger Tire Company Ltd. and Cooper Chengshan (Shandong) Tire Company, Ltd.
(Cooper Chengshan). The new companies, which were formed upon governmental approval of the
transaction, together were known as Shandong Chengshan Tire Company, Ltd. (Chengshan) of
Shandong, China. The two companies were formed by transferring specified assets and
- 46 -
obligations to newly formed entities and the Company acquired a 51 percent interest in each
thereafter. Certain inventories and accounts receivable were not transferred to the newly
formed entities and cash was provided by Chengshan to achieve the contractually required net
value of the Cooper Chengshan companies. Following formation of the companies, working
capital increases consumed cash as accounts receivable and inventory balances grew to
operating levels. The Company also acquired a 25 percent ownership position in the steel
cord factory which is located adjacent to the tire manufacturing facility in Rongchen City,
Shandong, China. On October 12, 2007, the Company sold its ownership position in the steel
cord factory and did not recognize a gain or loss.
The purchase price of the acquisition was $79,782 which included $73,382 for the 51 percent
ownership position in Cooper Chengshan and $6,400 for the 25 percent position in the steel
cord factory. The Company paid $36,646 (net of cash acquired of $18,815) and an additional
$17,921 was due upon the signing of the share pledge agreement providing collateral against
unknown liabilities or upon the resolution of post-closing adjustments. The Company paid
$11,964 of this amount during 2007 and the remaining balance was paid in February 2008. Debt
of $61,750 was also transferred to the newly formed Cooper Chengshan entities. The newly
formed entities reflected an obligation of $35,739 to Chengshan at December 31, 2006 and this
obligation was funded by issuing new debt.
Cooper Chengshan manufactures car and light truck radial tires as well as radial and bias
medium truck tires primarily under the brand names of Chengshan and Austone.
The Cooper Chengshan acquisition was accounted for as a purchase transaction. The total
purchase price was allocated to fixed assets, liabilities and tangible and identifiable
intangible assets based on independent appraisals of their respective fair values. The
excess purchase price over the estimated fair value of the net assets acquired was allocated
to goodwill. The operating results of Cooper Chengshan have been included in the
consolidated financial statements of the Company since the date of acquisition.
The purchase price and the final allocation for the 51 percent interest in Cooper Chengshan
were as follows:
|
|
|
|
|
Assets |
|
|
|
|
Cash |
|
$ |
18,815 |
|
Accounts receivable |
|
|
23,863 |
|
Inventory |
|
|
32,672 |
|
Other current assets |
|
|
1,012 |
|
Property, plant & equipment |
|
|
151,081 |
|
Goodwill |
|
|
24,439 |
|
Intangible and other assets |
|
|
25,265 |
|
|
|
|
|
|
Liabilities |
|
|
|
|
Payable to Chengshan |
|
|
(35,739 |
) |
Accounts payable |
|
|
(57,246 |
) |
Accrued liabilities |
|
|
(10,767 |
) |
Deferred taxes |
|
|
(617 |
) |
Minority interest |
|
|
(37,646 |
) |
Debt |
|
|
(61,750 |
) |
|
|
|
|
|
|
|
|
|
|
|
$ |
73,382 |
|
|
|
|
|
The acquisition did not meet the thresholds for a significant acquisition and therefore no
pro forma financial information is presented.
In connection with this acquisition, beginning January 1, 2009 and continuing through
December 31, 2011, the minority interest partner has the right to sell, and, if exercised,
the Company has the obligation to purchase, the remaining 49 percent minority interest share
at a minimum price of $62,700.
Note 3
Discontinued Operations
On December 23, 2004, the Company sold its automotive operations, known as Cooper-Standard
Automotive. During 2005, the Company recorded adjustments to the gain on sale totaling
$5,463, plus a tax benefit of $214.
- 47 -
In connection with the sale, the Company agreed to indemnify the buyer against pre-closing
income tax liabilities and other items specified in the Sale Agreement. For indemnity
commitments where the Company believes future payments are probable, it also believes the
expected outcomes can be estimated with reasonable accuracy. Accordingly, for such amounts,
a liability has been recorded with a corresponding decrease in the gain on the sale. Other
indemnity provisions will be monitored for possible future payments not presently
contemplated. With the passage of time, additional information may become available to the
Company which would indicate the estimated indemnification amounts require revision. Changes
in estimates of the amount of indemnity payments will be reflected as income or loss from
discontinued operations in the periods in which the additional information becomes known.
On October 5, 2007, the Company sold its Oliver Rubber Company subsidiary. In addition to
the segregation of operating financial results, assets and liabilities, Emerging Issues Task
Force (EITF) No. 87-24, Allocation of Interest to Discontinued Operations, mandates the
reallocation to continuing operations of general corporate overhead previously allocated to
discontinued operations. Corporate overhead that previously would have been allocated to
Oliver Rubber Company of $1,330, $1,086 and $923 for the years ended 2005, 2006 and 2007,
respectively is charged against continuing operations in the Companys consolidated
statements of operations. Proceeds from the sale were $66,256. The sale resulted in a gain
of $26,475, net of taxes in the fourth quarter and included the release of a tax valuation
allowance, a portion of which was recorded in the third quarter.
Note 4
Inventories
At December 31, 2006, approximately 51 percent of the Companys inventories had been valued
under the LIFO method. With the growth of the Companys operations in China and the
reduction in inventory levels in the United States, approximately 41 percent of the Companys
inventories at December 31, 2007 have been valued under the LIFO method and the remaining
inventories have been valued under the FIFO method. All inventories are stated at the lower
of cost or market.
Under the LIFO method, inventories have been reduced by approximately $147,393 and $139,808
at December 31, 2006 and 2007, respectively, from current cost which would be reported under
the first-in, first-out method. As a result of the Companys inventory management
initiative, inventories in the United States which are accounted for using the LIFO cost
method at December 31, 2007 are lower than at December 31, 2006 and, for the year ended
December 31, 2007, cost of products sold has been reduced by $22,009 as a result. Cost of
products sold for the year ended December 31, 2006 was reduced by $8,790 as a result of
inventory reductions in the United States as of December 31, 2006 compared to December 31,
2005.
Note 5 Assets Held for Sale
Assets Held for Sale are recorded at the lower of carrying value or fair value and adjusted
if necessary in accordance with SFAS No. 144. The following table summarizes the activity in
these assets since December 31, 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Transferred |
|
|
|
|
|
|
December 31, |
|
|
Assets |
|
|
(from)/to |
|
|
December 31, |
|
|
|
2006 |
|
|
Sold |
|
|
Held for Sale |
|
|
2007 |
|
Athens, Georgia manufacturing facility |
|
$ |
3,000 |
|
|
$ |
(3,000 |
) |
|
$ |
|
|
|
$ |
|
|
Athens, Georgia tire manufacturing equipment |
|
|
1,000 |
|
|
|
|
|
|
|
(1,000 |
) |
|
|
|
|
Corporate aircraft |
|
|
790 |
|
|
|
(790 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
4,790 |
|
|
$ |
(3,790 |
) |
|
$ |
(1,000 |
) |
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The Athens, Georgia manufacturing facility was sold in February 2007 and the corporate
aircraft was sold in January 2007.
The remaining tire manufacturing equipment of the Athens facility has been transferred to
another manufacturing facility.
- 48 -
Note 6 Other Current Assets
Other current assets at December 31 are as follows:
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
Assets held for sale |
|
$ |
4,790 |
|
|
$ |
|
|
Investment in Kumho Tire Co., Inc. |
|
|
|
|
|
|
112,170 |
|
Other |
|
|
12,854 |
|
|
|
22,543 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
17,644 |
|
|
$ |
134,713 |
|
|
|
|
|
|
|
|
The Company owns 15 million global depositary shares (equivalent to 7.5 million common
shares) of Kumho Tire Company, Inc. of Korea. The Company holds an option to sell such
shares to Kumho Tire which is exercisable beginning in February 2008 at the greater of the
price paid or the fair market value at the date of exercise. The Company presently intends
to exercise the put option and, accordingly, has classified the investment in current assets.
The Company has increased the value of the investment to reflect the market value at
December 31, 2007 with a corresponding increase in Other comprehensive income (loss). The
tax impact of this transaction is offset by an adjustment to the tax valuation allowance.
Note 7 Goodwill and Intangibles
Goodwill is recorded in the segment where it was generated by acquisitions. During 2006, the
Company recorded $24,439 of goodwill and $14,082 of definite-lived intangible assets
associated with its acquisition of Cooper Chengshan. Purchased goodwill and indefinite-lived
intangible assets are tested annually for impairment unless indicators are present that would
require an earlier test. During the fourth quarter of 2006, the Company completed its annual
test for impairment and determined that impairment existed in the goodwill and in the
indefinite-lived intangible assets of its North American Tire Operations segment. While the
Company made good faith projections of future cash flow in 2005, it failed to meet those
projections in 2006 due to industry conditions and other factors. The Company believed
certain of these factors would continue to have an impact into the future and, following a
review of the valuation of the segments identifiable assets, the Company wrote off the
goodwill of the North American Tire Operations segment which totaled $44,599 and also
recorded an impairment charge of $3,374 related to the indefinite-lived intangible assets of
the segment. During the fourth quarter of 2007, the Company completed its annual test for
impairment and no impairment was indicated.
The Company also reevaluates its intangible assets annually and determined that there were no
significant changes in their useful lives in 2007. The following table presents intangible
assets and accumulated amortization balances as of December 31, 2006 and 2007:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2006 |
|
|
December 31, 2007 |
|
|
|
Gross |
|
|
|
|
|
|
Net |
|
|
Gross |
|
|
|
|
|
|
Net |
|
|
|
Carrying |
|
|
Accumulated |
|
|
Carrying |
|
|
Carrying |
|
|
Accumulated |
|
|
Carrying |
|
|
|
Amount |
|
|
Amortization |
|
|
Amount |
|
|
Amount |
|
|
Amortization |
|
|
Amount |
|
Definite-lived: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trademarks and
tradenames |
|
$ |
12,900 |
|
|
$ |
(2,812 |
) |
|
$ |
10,088 |
|
|
$ |
12,900 |
|
|
$ |
(3,538 |
) |
|
$ |
9,362 |
|
Patents and
technology |
|
|
15,715 |
|
|
|
(11,104 |
) |
|
|
4,611 |
|
|
|
16,116 |
|
|
|
(13,327 |
) |
|
|
2,789 |
|
Other |
|
|
12,075 |
|
|
|
(4,341 |
) |
|
|
7,734 |
|
|
|
12,074 |
|
|
|
(6,028 |
) |
|
|
6,046 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
40,690 |
|
|
|
(18,257 |
) |
|
|
22,433 |
|
|
|
41,090 |
|
|
|
(22,893 |
) |
|
|
18,197 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Indefinite-lived: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trademarks |
|
|
9,817 |
|
|
|
|
|
|
|
9,817 |
|
|
|
9,817 |
|
|
|
|
|
|
|
9,817 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
50,507 |
|
|
$ |
(18,257 |
) |
|
$ |
32,250 |
|
|
$ |
50,907 |
|
|
$ |
(22,893 |
) |
|
$ |
28,014 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Estimated amortization expense over the next five years is as follows: 2008 $3,840, 2009 -
$2,148, 2010 $2,016, 2011 $1,956 and 2012 $1,932.
- 49 -
Note 8 Other Assets
Other assets at December 31 are as follows:
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
Investment in Kumho Tire Co., Inc. |
|
$ |
107,961 |
|
|
$ |
|
|
Other |
|
|
60,338 |
|
|
|
59,924 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
168,299 |
|
|
$ |
59,924 |
|
|
|
|
|
|
|
|
Note 9 Accrued Liabilities
Accrued liabilities at December 31 are as follows:
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
Payroll and withholdings |
|
$ |
28,423 |
|
|
$ |
46,140 |
|
Products liability |
|
|
16,056 |
|
|
|
16,864 |
|
Other |
|
|
68,180 |
|
|
|
78,744 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
112,659 |
|
|
$ |
141,748 |
|
|
|
|
|
|
|
|
Note 10 Income Taxes
Components of income (loss) from continuing operations before income taxes and
noncontrolling shareholders interests were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
|
2007 |
|
United States |
|
$ |
(27,951 |
) |
|
$ |
(95,435 |
) |
|
$ |
69,205 |
|
Foreign |
|
|
11,998 |
|
|
|
19,440 |
|
|
|
46,825 |
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
(15,953 |
) |
|
$ |
(75,995 |
) |
|
$ |
116,030 |
|
|
|
|
|
|
|
|
|
|
|
The provision (benefit) for income tax for continuing operations consists of the
following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
|
2007 |
|
Current: |
|
|
|
|
|
|
|
|
|
|
|
|
Federal |
|
$ |
3,279 |
|
|
$ |
8,030 |
|
|
$ |
5,124 |
|
State and local |
|
|
217 |
|
|
|
203 |
|
|
|
753 |
|
Foreign |
|
|
4,229 |
|
|
|
4,326 |
|
|
|
2,447 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7,725 |
|
|
|
12,559 |
|
|
|
8,324 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred: |
|
|
|
|
|
|
|
|
|
|
|
|
Federal |
|
|
(18,051 |
) |
|
|
(16,333 |
) |
|
|
4,171 |
|
State and local |
|
|
(25 |
) |
|
|
(631 |
) |
|
|
(183 |
) |
Foreign |
|
|
1,973 |
|
|
|
(933 |
) |
|
|
3,523 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(16,103 |
) |
|
|
(17,897 |
) |
|
|
7,511 |
|
Section 965 repatriation |
|
|
8,463 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
85 |
|
|
$ |
(5,338 |
) |
|
$ |
15,835 |
|
|
|
|
|
|
|
|
|
|
|
- 50 -
A reconciliation of income tax expense (benefit) for continuing operations to the tax
based on the U.S. statutory rate is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
|
2007 |
|
Income tax provision (benefit) at 35% |
|
$ |
(5,645 |
) |
|
$ |
(27,804 |
) |
|
$ |
40,610 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
State and local income tax, net
of federal income tax effect |
|
|
125 |
|
|
|
(757 |
) |
|
|
613 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S. tax credits |
|
|
(237 |
) |
|
|
(5,505 |
) |
|
|
(1,689 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Difference in effective tax rates
of international operations |
|
|
(2,661 |
) |
|
|
(2,617 |
) |
|
|
(8,662 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Section 965 repatriation |
|
|
8,463 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Impairment of goodwill |
|
|
|
|
|
|
15,597 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Valuation allowance |
|
|
|
|
|
|
18,136 |
|
|
|
(12,804 |
) |
|
Other net |
|
|
40 |
|
|
|
(2,388 |
) |
|
|
(2,233 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income tax expense |
|
$ |
85 |
|
|
$ |
(5,338 |
) |
|
$ |
15,835 |
|
Payments for income taxes in 2005, 2006 and 2007, net of refunds, were $1,017, $4,505 and
$16,200, respectively.
Deferred tax assets and liabilities result from differences in the basis of assets and
liabilities for tax and financial reporting purposes. Significant components of the
Companys deferred tax assets and liabilities at December 31 were as follows:
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
Deferred tax assets: |
|
|
|
|
|
|
|
|
Postretirement and other employee benefits |
|
$ |
162,610 |
|
|
$ |
122,849 |
|
Net operating loss, capital loss, and tax credits carryforwards |
|
|
50,424 |
|
|
|
36,004 |
|
All other items |
|
|
61,050 |
|
|
|
76,548 |
|
|
|
|
|
|
|
|
Total deferred tax assets |
|
|
274,084 |
|
|
|
235,401 |
|
|
|
|
|
|
|
|
|
|
Deferred tax liabilities: |
|
|
|
|
|
|
|
|
Property, plant and equipment |
|
|
(113,882 |
) |
|
|
(124,243 |
) |
All other items |
|
|
(18,004 |
) |
|
|
(18,017 |
) |
|
|
|
|
|
|
|
Total deferred tax liabilities |
|
|
(131,886 |
) |
|
|
(142,260 |
) |
|
|
|
|
|
|
|
|
|
|
142,198 |
|
|
|
93,141 |
|
Valuation allowance |
|
|
(128,640 |
) |
|
|
(87,367 |
) |
|
|
|
|
|
|
|
Net deferred tax asset |
|
$ |
13,558 |
|
|
$ |
5,774 |
|
|
|
|
|
|
|
|
The net deferred taxes in the consolidated balance sheets are as follows:
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
Non-current assets |
|
$ |
13,558 |
|
|
$ |
5,774 |
|
|
|
|
|
|
|
|
Net deferred tax asset |
|
$ |
13,558 |
|
|
$ |
5,774 |
|
|
|
|
|
|
|
|
At December 31, 2007, the Company has tax losses in various jurisdictions, including $4,737
of certain state and foreign tax losses, $42,748 of U.S. capital losses and $8,793 of U.S.
federal and state credits available for carryforward. All U. S. federal and state tax
attributes are offset with valuation allowances and expire from 2008 through 2027. The
foreign tax losses expire no sooner than 2012. The U. S. federal capital loss carryover will
expire in 2009.
- 51 -
The Company has adopted FIN No. 48, Accounting for Uncertainty in Income Taxes. The
Companys liability for unrecognized tax benefits for permanent and temporary book/tax
differences for continuing operations, exclusive of interest, total approximately $3,777 as
itemized in the tabular rollforward below:
|
|
|
|
|
Balance at January 1, 2007 |
|
$ |
1,658 |
|
|
Additions for tax positions of the current year |
|
|
403 |
|
Additions for tax positions of prior years |
|
|
1,716 |
|
Reductions for tax positions of prior years |
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2007 |
|
$ |
3,777 |
|
|
|
|
|
Of this amount, the effective rate would change upon the recognition of approximately $2,840
of these unrecognized tax benefits. The Company accrued, through the tax provision,
approximately $293, $391 and $319 of interest expense for 2005, 2006 and 2007 respectively.
At December 31, 2007, the Company has $1,408 of interest accrued.
U. S. income taxes were not provided on a cumulative total of approximately $102,067 of
undistributed earnings, as well as a minimal amount of other comprehensive income for certain
non-U.S. subsidiaries. The Company currently intends to reinvest these earnings in
operations outside the United States. It is not practicable to determine the amount of
additional U.S. income taxes that could be payable upon remittance of these earnings since
taxes payable would be reduced by foreign tax credits based upon income tax laws and
circumstances at the time of distribution. The Company has joint ventures in China that have
been granted full and partial income tax holidays. The holidays terminate after five years
of profitability.
The Company and its subsidiaries are subject to income taxes in the U.S. federal jurisdiction
and various state and foreign jurisdictions. With few exceptions, the Company is no longer
subject to U.S. federal, state and foreign tax examinations by tax authorities for years
prior to 2000.
Note 11 Debt
On August 30, 2006, the Company established an accounts receivable securitization facility of
up to $175,000. Pursuant to the terms of the facility, the Company sells certain of its
domestic trade receivables on a continuous basis to its wholly-owned, bankruptcy-remote
subsidiary, Cooper Receivables LLC (CRLLC). In turn, CRLLC may sell from time to time an
undivided ownership interest in the purchased trade receivables, without recourse, to a PNC
Bank administered, asset-backed commercial paper conduit. The facility was initially
scheduled to expire in August 2009. No ownership interests in the purchased trade
receivables had been sold to the bank conduit as of December 31, 2006 or December 31, 2007.
The Company had issued standby letters of credit under this facility totaling $19,900 and
$27,200 at December 31, 2006 and 2007, respectively.
Under the provisions of SFAS No. 140, Accounting for Transfers and Servicing of Financial
Assets and Extinguishments of Liabilities, the ownership interest in the trade receivables
sold to the bank conduit will be recorded as legal transfers without recourse, with those
accounts receivable removed from the consolidated balance sheet. The Company continues to
service any sold trade receivables for the financial institution at market rates;
accordingly, no servicing asset or liability will be recognized.
On September 14, 2007, the Company amended the accounts receivable facility to exclude the
sale of certain receivables, reduce the size of the facility to $125 million and to extend
the maturity to September 2010.
On November 9, 2007, the Company and its subsidiary, Max-Trac Tire Co., Inc., entered into a
Loan and Security Agreement (New Credit Agreement) with a consortium of six banks. This New
Credit Agreement provides a $200,000 credit facility to the Company and Max-Trac Tire Co.,
Inc. and replaced the Companys existing $175,000 credit facility. The New Credit Agreement
is a revolving credit facility maturing on November 9, 2012 and is secured by the Companys
United States inventory, certain North American accounts receivable that have not been
previously pledged and general intangibles related to the foregoing. The New Credit
Agreement and the accounts receivable securitization facility have no financial covenants.
Borrowings under the New Credit Agreement bear a margin based on the London Interbank Offered
Rate. There were no borrowings under the New Credit Agreement at December 31, 2007. There
were no borrowings under the Companys previously existing revolving credit agreement at
December 31, 2006.
The Company had entered into $150,000 of interest rate swap contracts to convert a portion of the
2009 Senior Notes to floating rates. In the second quarter of 2005, the Company settled these
contracts, recording a gain of $1,700, which is included in interest expense.
- 52 -
During 2005, the Company repurchased $157,920 of its long-term debt due in 2009, $48,422 of
its long-term debt due in 2019 and $72,020 of its long-term debt due in 2027. The Company
incurred transaction-related costs of $4,228 related to these repurchases, including $3,026
of deferred financing costs written off. During 2006, the Company repurchased $3,000 of its
long-term debt due in 2019 and $1,000 of its long-term debt due in 2027. Deferred financing
costs of $65 were written off in conjunction with these repurchases. During 2007, the
Company repurchased $80,867 of its long-term debt due in 2009. The Company incurred
transaction-related costs of $2,558 related to these repurchases, including $330 of deferred
financing costs written off.
The following table summarizes the long-term debt of the Company at December 31, 2006 and
2007 and except for capital leases, the long-term debt is due in an aggregate principal
payment on the due date:
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
7.75% unsecured notes due December 2009 |
|
$ |
192,080 |
|
|
$ |
111,213 |
|
8% unsecured notes due December 2019 |
|
|
173,578 |
|
|
|
173,578 |
|
7.625% unsecured notes due March 2027 |
|
|
116,880 |
|
|
|
116,880 |
|
5.58% unsecured notes due March 2009 |
|
|
15,360 |
|
|
|
16,440 |
|
4.59% unsecured notes due April 2009 |
|
|
|
|
|
|
20,550 |
|
6.318% unsecured notes due August 2009 |
|
|
5,120 |
|
|
|
5,480 |
|
6.185% unsecured notes due August 2009 |
|
|
1,020 |
|
|
|
1,000 |
|
6.48% unsecured notes due September 2009 |
|
|
3,585 |
|
|
|
3,837 |
|
6.196% unsecured notes due September 2009 |
|
|
510 |
|
|
|
500 |
|
6.135% unsecured notes due February 2010 |
|
|
|
|
|
|
3,200 |
|
5.67% unsecured notes due February 2010 |
|
|
|
|
|
|
6,850 |
|
Capitalized leases and other |
|
|
5,080 |
|
|
|
5,080 |
|
|
|
|
|
|
|
|
|
|
|
513,213 |
|
|
|
464,608 |
|
|
|
|
|
|
|
|
|
|
Less current maturities |
|
|
|
|
|
|
|
|
|
|
$ |
513,213 |
|
|
$ |
464,608 |
|
|
|
|
|
|
|
|
Over the next five years, the Company has payments related to the above debt of: 2008 $0,
2009 $159,020, 2010 $10,050, 2011 $0 and 2012 $0.
The Company and its subsidiaries also have, from various banking sources, approximately
$6,000 of available short-term lines of credit at rates of interest approximating euro-based
interest rates. The amounts available and outstanding vary based on exchange rates as
borrowings may be in currencies other than the U.S. Dollar.
The weighted average interest rate of short-term notes payable at December 31, 2006 and 2007
was 5.50 percent and 5.91 percent, respectively.
Interest paid on debt, net of payments received under interest rate swap agreements, during
2005, 2006 and 2007 was $55,783, $55,272 and $51,970, respectively. The amount of interest
capitalized was $2,612, $2,894 and $2,983 during 2005, 2006 and 2007, respectively.
Note 12 Fair Value of Financial Instruments
The fair value of the Companys debt is computed using discounted cash flow analyses based on
the Companys estimated current incremental borrowing rates. The carrying amounts and fair
values of the Companys financial instruments as of December 31 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
2007 |
|
|
Carrying |
|
Fair |
|
Carrying |
|
Fair |
|
|
Amount |
|
Value |
|
Amount |
|
Value |
Cash and cash equivalents |
|
$ |
221,655 |
|
|
$ |
221,655 |
|
|
$ |
345,947 |
|
|
$ |
345,947 |
|
Notes payable |
|
|
(126,129 |
) |
|
|
(126,129 |
) |
|
|
(86,384 |
) |
|
|
(86,384 |
) |
Long-term debt |
|
|
(513,213 |
) |
|
|
(484,213 |
) |
|
|
(464,608 |
) |
|
|
(438,208 |
) |
Derivative financial instruments |
|
|
1,594 |
|
|
|
1,594 |
|
|
|
8,565 |
|
|
|
8,565 |
|
The derivative financial instruments include fair value and cash flow hedges of foreign
currency exposures. Exchange rate fluctuations on the foreign currency-denominated
intercompany loans and obligations are offset by the change in values of the fair value
foreign currency hedges. The Company presently hedges exposures in the Euro, Canadian
dollar, British pound
- 53 -
sterling, Swiss franc and Swedish kronar generally for transactions expected to occur within
the next 12 months. The notional amount of these foreign currency derivative instruments at
December 31, 2006 and 2007 was $205,100 and $223,200, respectively. The counterparties to
each of these agreements are major commercial banks. Management believes that the
probability of losses related to credit risk on investments classified as cash and cash
equivalents and short-term investments is remote.
Note 13 Pensions and Postretirement Benefits Other than Pensions
The Company and its consolidated U. S. subsidiaries have a number of plans providing
pension, retirement or profit-sharing benefits for substantially all domestic employees.
These plans include defined benefit and defined contribution plans. The Company has an
unfunded, nonqualified supplemental retirement plan covering certain employees whose
participation in the qualified plan is limited by provisions of the Internal Revenue
Code.
For defined benefit plans, benefits are generally based on compensation and length of
service for salaried employees and length of service for hourly employees. In 2002, a
new hybrid pension plan covering all domestic salaried and non-bargained hourly
employees was established. Employees at the effective date, meeting certain
requirements, were grandfathered in the previous defined benefit rules. The new pension
plan resembles a savings account. Nominal accounts are credited based on a combination
of age, years of service and percentage of earnings. A cash-out option is available
upon termination or retirement.
The Companys general funding policy is to contribute more than minimum requirements but
not in excess of amounts deductible for income tax purposes. Employees of certain of
the Companys foreign operations are covered by either contributory or non-contributory
trusteed pension plans.
Participation in the Companys defined contribution plans is voluntary. The Company
matches certain plan participants contributions up to various limits. Participants
contributions are limited based on their compensation and, for certain supplemental
contributions which are not eligible for company matching, based on their age. Company
contributions for certain of these plans are dependent on operating performance.
Expense for those plans was $0, $0 and $5,122 for 2005, 2006 and 2007, respectively.
The Company currently provides retiree health care and life insurance benefits to a
significant percentage of its U. S. salaried and hourly employees. U. S. salaried and
non-bargained hourly employees hired on or after January 1, 2003 are not eligible for
retiree health care or life insurance coverage. The majority of new hires covered by U.
S. bargaining units are also not eligible for retiree health care or life insurance
coverage. The Company has reserved the right to modify or terminate certain of theses
benefits at any time.
The Company adopted SFAS No. 106 in 1992 and, to mitigate the impact of medical cost
inflation on the Companys retiree medical obligation, instituted per household caps on the
amounts of retiree medical benefits it will provide to future retirees. The caps do not
apply to individuals who retired prior to certain specified dates. Costs in excess of these
caps will be paid by plan participants. The Company implemented increased cost sharing in
2004 in the retiree medical coverage provided to certain eligible current and future
retirees. Since then cost sharing has expanded such that nearly all covered retirees pay a
charge to be enrolled.
On December 31, 2006, the Company adopted the recognition and disclosure provisions of SFAS
No. 158. This statement required the Company to recognize the funded status (i.e., the
difference between the fair value of plan assets and the projected benefit obligation) of its
pension and other postretirement benefit (OPEB) plans in the December 31, 2006 consolidated
balance sheet, with a corresponding adjustment to cumulative other comprehensive loss (a
component of stockholders equity), net of tax. The adjustment to cumulative other
comprehensive loss at adoption represented the net unrecognized actuarial losses and
unrecognized prior service costs, all of which were previously netted against the plans
funded status in the Companys
consolidated balance sheets pursuant to the provisions of SFAS No. 87, Employers Accounting
for Pensions (SFAS No. 87) and SFAS No. 106. These amounts will be subsequently recognized
as net periodic pension cost pursuant to the Companys historical accounting policy for
amortizing such amounts. Further, actuarial gains and losses that arise in subsequent
periods and are not recognized as net periodic benefit costs in the same periods will be
recognized as a component of other comprehensive income. Those amounts will be subsequently
recognized as components of net periodic benefit cost on the same basis as the amount
recognized in cumulative other comprehensive loss at adoption of SFAS No. 158.
- 54 -
The following table reflects changes in the projected obligations and fair market values of
assets in all defined benefit pension and other postretirement benefit plans of the Company:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
|
Pension Benefits |
|
|
Postretirement Benefits |
|
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
|
2007 |
|
Change in projected benefit obligation: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Projected benefit obligation at January 1 |
|
$ |
1,011,099 |
|
|
$ |
1,102,427 |
|
|
$ |
273,586 |
|
|
$ |
275,128 |
|
Service cost employer |
|
|
22,824 |
|
|
|
21,991 |
|
|
|
5,725 |
|
|
|
5,570 |
|
Service cost employee |
|
|
2,334 |
|
|
|
2,145 |
|
|
|
|
|
|
|
|
|
Interest cost |
|
|
57,501 |
|
|
|
62,012 |
|
|
|
15,605 |
|
|
|
15,674 |
|
Actuarial (gain)/loss |
|
|
21,849 |
|
|
|
(30,555 |
) |
|
|
(5,870 |
) |
|
|
(22,528 |
) |
Benefits paid |
|
|
(52,063 |
) |
|
|
(64,459 |
) |
|
|
(13,918 |
) |
|
|
(12,699 |
) |
Foreign currency translation effect |
|
|
38,883 |
|
|
|
5,298 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Projected benefit obligation at December 31 |
|
$ |
1,102,427 |
|
|
$ |
1,098,859 |
|
|
$ |
275,128 |
|
|
$ |
261,145 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change in plans assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plans assets at January 1 |
|
$ |
871,174 |
|
|
$ |
962,120 |
|
|
$ |
|
|
|
$ |
|
|
Actual return on plans assets |
|
|
88,782 |
|
|
|
85,997 |
|
|
|
|
|
|
|
|
|
Employer contributions |
|
|
21,063 |
|
|
|
66,300 |
|
|
|
|
|
|
|
|
|
Participant contributions |
|
|
2,334 |
|
|
|
2,256 |
|
|
|
|
|
|
|
|
|
Benefits paid |
|
|
(52,063 |
) |
|
|
(64,459 |
) |
|
|
|
|
|
|
|
|
Foreign currency translation effect |
|
|
30,830 |
|
|
|
4,038 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plans assets at December 31 |
|
$ |
962,120 |
|
|
$ |
1,056,252 |
|
|
$ |
|
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Funded status of the plans |
|
$ |
(140,307 |
) |
|
$ |
(42,607 |
) |
|
$ |
(275,128 |
) |
|
$ |
(261,145 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amounts recognized in the balance sheets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets |
|
$ |
|
|
|
$ |
13,000 |
|
|
$ |
|
|
|
$ |
|
|
Accrued liabilities |
|
|
|
|
|
|
|
|
|
|
(16,549 |
) |
|
|
(16,654 |
) |
Postretirement benefits other than pensions |
|
|
|
|
|
|
|
|
|
|
(258,579 |
) |
|
|
(244,491 |
) |
Other long-term liabilities |
|
|
(140,307 |
) |
|
|
(55,607 |
) |
|
|
|
|
|
|
|
|
Included in cumulative other comprehensive loss at December 31, 2007 are the following
amounts that have not yet been recognized in net periodic benefit cost: unrecognized
prior service costs of $(17,575) (($14,878) net of tax) and unrecognized actuarial
losses of $308,059 ($250,735 net of tax). The prior service cost and actuarial loss
included in cumulative other comprehensive loss and expected to be recognized in net
periodic benefit cost during the fiscal year-ended December 31, 2008 are $714 and
$15,257, respectively.
The underfunded status of the pension plans of $42,607 at December 31, 2007 is
recognized in the accompanying consolidated balance sheets as Other assets for those
overfunded plans and Other long-term liabilities for those underfunded plans. The
unfunded status of the other postretirement benefits is recognized as Accrued
liabilities for the current portion and as Postretirement benefits other than pensions
for the long-term portion. No pension plan assets are expected to be returned to the
Company during the fiscal year-ended December 31, 2008.
The accumulated benefit obligation for all defined benefit pension plans was $1,031,780
and $1,043,991 at December 31, 2006 and 2007, respectively.
- 55 -
Weighted average assumptions used to determine benefit obligations at December 31:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
Pension Benefits |
|
Postretirement Benefits |
|
|
2006 |
|
2007 |
|
2006 |
|
2007 |
All plans |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
5.61 |
% |
|
|
5.97 |
% |
|
|
5.75 |
% |
|
|
6.00 |
% |
Rate of compensation increase |
|
|
3.37 |
% |
|
|
3.46 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Domestic plans |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
5.75 |
% |
|
|
6.00 |
% |
|
|
5.75 |
% |
|
|
6.00 |
% |
Rate of compensation increase |
|
|
3.25 |
% |
|
|
3.25 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign plans |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
5.29 |
% |
|
|
5.89 |
% |
|
|
|
|
|
|
|
|
Rate of compensation increase |
|
|
3.65 |
% |
|
|
3.96 |
% |
|
|
|
|
|
|
|
|
At December 31, 2007, the weighted average assumed annual rate of increase in the cost
of medical benefits was 7.0 percent per year for 2008 and 6.0 percent per year for 2009
and thereafter. The weighted average assumed annual rate of increase in the cost of
prescription drugs was 11.0 percent per year for 2008 and 6.0 percent per year for 2009
and thereafter.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
|
Pension Benefits |
|
|
Postretirement Benefits |
|
|
|
2005 |
|
|
2006 |
|
|
2007 |
|
|
2005 |
|
|
2006 |
|
|
2007 |
|
Components of net periodic benefit cost: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
20,643 |
|
|
$ |
22,824 |
|
|
$ |
21,991 |
|
|
$ |
5,473 |
|
|
$ |
5,725 |
|
|
$ |
5,570 |
|
Interest cost |
|
|
55,112 |
|
|
|
57,501 |
|
|
|
62,012 |
|
|
|
15,704 |
|
|
|
15,605 |
|
|
|
15,674 |
|
Expected return on plan assets |
|
|
(67,566 |
) |
|
|
(71,030 |
) |
|
|
(77,893 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Amortization of transition obligation |
|
|
(30 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amortization of prior service cost |
|
|
1,445 |
|
|
|
919 |
|
|
|
714 |
|
|
|
(219 |
) |
|
|
(308 |
) |
|
|
(308 |
) |
Recognized actuarial loss |
|
|
12,651 |
|
|
|
15,335 |
|
|
|
15,257 |
|
|
|
3,677 |
|
|
|
3,507 |
|
|
|
2,836 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost |
|
$ |
22,255 |
|
|
$ |
25,549 |
|
|
$ |
22,081 |
|
|
$ |
24,635 |
|
|
$ |
24,529 |
|
|
$ |
23,772 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average assumptions used to determine net periodic benefit cost for the years ended
December 31:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
Pension Benefits |
|
Postretirement Benefits |
|
|
2005 |
|
2006 |
|
2007 |
|
2005 |
|
2006 |
|
2007 |
All plans |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
6.14 |
% |
|
|
5.68 |
% |
|
|
5.61 |
% |
|
|
6.00 |
% |
|
|
5.75 |
% |
|
|
5.75 |
% |
Expected return on plan assets |
|
|
8.92 |
% |
|
|
8.62 |
% |
|
|
8.58 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
Rate of compensation increase |
|
|
3.60 |
% |
|
|
3.44 |
% |
|
|
3.37 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Domestic plans |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
6.00 |
% |
|
|
5.75 |
% |
|
|
5.75 |
% |
|
|
6.00 |
% |
|
|
5.75 |
% |
|
|
5.75 |
% |
Expected return on plan assets |
|
|
9.00 |
% |
|
|
9.00 |
% |
|
|
9.00 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
Rate of compensation increase |
|
|
3.25 |
% |
|
|
3.25 |
% |
|
|
3.25 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign plans |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
6.49 |
% |
|
|
5.49 |
% |
|
|
5.29 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
Expected return on plan assets |
|
|
8.66 |
% |
|
|
7.45 |
% |
|
|
7.45 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
Rate of compensation increase |
|
|
4.49 |
% |
|
|
3.98 |
% |
|
|
3.65 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
- 56 -
The following table lists the projected benefit obligation, accumulated benefit
obligation and fair value of plan assets for the pension plans with projected benefit
obligations and accumulated benefit obligations in excess of plan assets at December 31,
2006 and 2007:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
2007 |
|
|
Projected |
|
Accumulated |
|
Projected |
|
Accumulated |
|
|
benefit |
|
benefit |
|
benefit |
|
benefit |
|
|
obligation |
|
obligation |
|
obligation |
|
obligation |
|
|
exceeds plan |
|
exceeds plan |
|
exceeds plan |
|
exceeds plan |
|
|
assets |
|
assets |
|
assets |
|
assets |
Projected benefit obligation |
|
$ |
1,102,427 |
|
|
$ |
638,908 |
|
|
$ |
464,586 |
|
|
$ |
464,586 |
|
Accumulated benefit obligation |
|
|
1,031,780 |
|
|
|
624,942 |
|
|
|
453,666 |
|
|
|
453,666 |
|
Fair value of plan assets |
|
|
962,120 |
|
|
|
531,242 |
|
|
|
408,979 |
|
|
|
408,979 |
|
Assumed health care cost trend rates for other postretirement benefits have a
significant effect on the amounts reported. A one-percentage-point change in assumed
health care cost trend rates would have the following effects:
|
|
|
|
|
|
|
|
|
|
|
Percentage Point |
|
|
Increase |
|
Decrease |
Increase (decrease) in total service and interest cost components |
|
$ |
205 |
|
|
$ |
(181 |
) |
|
Increase (decrease) in the postretirement benefit obligation |
|
|
2,556 |
|
|
|
(2,269 |
) |
The Companys weighted average asset allocations for its domestic and foreign pension plans
assets at December 31, 2006 and December 31, 2007 by asset category are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U. S. Plans |
|
U. K. Plan |
Asset Category |
|
2006 |
|
2007 |
|
2006 |
|
2007 |
Equity securities |
|
|
71 |
% |
|
|
68 |
% |
|
|
63 |
% |
|
|
62 |
% |
Debt securities |
|
|
29 |
|
|
|
31 |
|
|
|
37 |
|
|
|
36 |
|
Cash |
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
100 |
% |
|
|
100 |
% |
|
|
100 |
% |
|
|
100 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The Companys investment policy for United States plans assets is to maintain an
allocation of 70 percent in equity securities and 30 percent in debt securities. The
Companys investment policy for United Kingdom plan assets is to maintain an allocation
of 65 percent in equity securities and 35 percent in fixed income securities.
Rebalancing of the asset portfolios occurs periodically if the mix differs from the
target allocation. Equity security investments are structured to achieve a balance
between growth and value stocks. The Company also has a pension plan in Germany and the
assets of that plan consist of investments in a German insurance company.
The fair value of U. S. plan assets was $698,479 and $777,046 at December 31, 2006 and
2007, respectively. The fair value of United States plans assets at the end of each
December are derived using assets held by the Trust at the end of each November, then
adding contributions made during December and deducting benefits paid to the plans
participants during December.
The fair market value of the United Kingdom plan assets was $261,472 and $276,659 at
December 31, 2006 and 2007, respectively, using the method described above for the U. S.
plan assets.
The fair value of the German pension plan assets was $2,169 and $2,547 at December 31,
2006 and 2007, respectively.
The Company determines the annual expected rates of return on pension assets by first
analyzing the composition of its asset portfolio. Historical rates of return are
applied to the portfolio. These computed rates of return are reviewed by the Companys
investment advisors and actuaries. Industry comparables and other outside guidance are
also considered in the annual selection of the expected rates of return on pension
assets.
- 57 -
The Company estimates it would contribute between $30,000 and $35,000 to its domestic
and foreign pension plans in 2008 under its normal funding policy.
The Company estimates its benefit payments for its domestic and foreign pension plans
and postretirement benefit plans during the next ten years to be as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
Pension |
|
Postretirement |
|
|
Benefits |
|
Benefits |
2008 |
|
$ |
52,000 |
|
|
$ |
17,000 |
|
2009 |
|
|
54,000 |
|
|
|
17,000 |
|
2010 |
|
|
55,000 |
|
|
|
18,000 |
|
2011 |
|
|
57,000 |
|
|
|
18,000 |
|
2012 |
|
|
60,000 |
|
|
|
18,000 |
|
2013 through 2017 |
|
|
335,000 |
|
|
|
96,000 |
|
Note 14 Other Long-term Liabilities
Other long-term liabilities at December 31 are as follows:
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
Long-term pension liability |
|
$ |
140,307 |
|
|
$ |
55,607 |
|
Products liability |
|
|
64,211 |
|
|
|
90,440 |
|
Other |
|
|
13,225 |
|
|
|
17,676 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
217,743 |
|
|
$ |
163,723 |
|
|
|
|
|
|
|
|
Note 15 Preferred Stock Purchase Rights
Under the Companys rights plan, one right is associated with each outstanding common share.
Each right entitles the holder to purchase 1/100th of a share of Series A Preferred Stock of
the Company at an exercise price of $135. The rights will become exercisable only if a
person or group (i) acquires beneficial ownership of 15 percent or more of the Companys
outstanding common stock (Acquiring Person), or (ii) subject to extension of the date by
the Board of Directors of the Company, commences a tender or exchange offer which upon
consummation would result in such person or group beneficially owning 15 percent or more of
the Companys outstanding common stock (ten days following the date of announcement of (i)
above, the Stock Acquisition Date).
If any person becomes an Acquiring Person, or if an Acquiring Person engages in certain
self-dealing transactions or a merger transaction in which the Company is the surviving
corporation and its common stock remains outstanding, or an event occurs which results in
such Acquiring Persons ownership interest being increased by more than one percent, then
each right not owned by such Acquiring Person or certain related parties will entitle its
holder to purchase a number of shares of the Companys Series A Preferred Stock (or in
certain circumstances, Company common stock, cash, property or other securities of the
Company) having a value equal to twice the then-current exercise price of the right. In
addition, if, following the Stock Acquisition Date, the Company (i) is acquired in a merger
or other business combination and the Company is not the surviving corporation; (ii) is
involved in a merger or other business combination transaction with another person after
which all or part of the Companys common stock is converted or exchanged for securities,
cash or property of any other person; or (iii) sells 50 percent or more of its assets or
earning power to another person, each right (except rights that have been voided as described
above) will entitle its holder to purchase a number of shares of common stock of the ultimate
parent of the Acquiring Person having a value equal to twice the then-current exercise price
of the right.
The Company will generally be entitled to redeem the rights at one cent per right, subject to
adjustment in certain events, payable in cash or shares of the Companys common stock at any
time until the tenth business day following the Stock Acquisition Date.
- 58 -
Note 16 Common Stock
There were 12,107 common shares reserved for grants under compensation plans and
contributions to the Companys Spectrum Investment Savings Plan and Pre-Tax Savings plans at
December 31, 2007. The Company matches contributions made by participants to these plans in
accordance with a formula based upon the financial performance of the Company. Matching
contributions are directed to the Company Stock Fund, however, employees may transfer these
contributions to any of the other investment funds offered under the plans.
Note 17 Cumulative Other Comprehensive Loss
The balances of each component of Cumulative other comprehensive loss in the accompanying
consolidated statements of stockholders equity are as follows:
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
Cumulative currency translation adjustment |
|
$ |
21,047 |
|
|
$ |
34,894 |
|
|
|
|
|
|
|
|
|
|
Changes in the fair value of derivatives and
unrealized gains/(losses) on marketable securities |
|
|
1,452 |
|
|
|
(7,281 |
) |
Tax effect |
|
|
(732 |
) |
|
|
2,567 |
|
|
|
|
|
|
|
|
Net |
|
|
720 |
|
|
|
(4,714 |
) |
|
|
|
|
|
|
|
|
|
Unrecognized postretirement benefit plans |
|
|
(365,575 |
) |
|
|
(290,484 |
) |
Tax effect, net of valuation allowance |
|
|
61,256 |
|
|
|
54,627 |
|
|
|
|
|
|
|
|
Net |
|
|
(304,319 |
) |
|
|
(235,857 |
) |
|
|
|
|
|
|
|
|
|
$ |
(282,552 |
) |
|
$ |
(205,677 |
) |
|
|
|
|
|
|
|
Net income (loss) reflects realized gains and losses on marketable securities and
derivatives. A gain of $153 was recognized in 2005, and losses of $1,083 and $4,195 were
recognized in 2006 and 2007, respectively.
Note 18 Stock-Based Compensation
Stock Options
The Companys 1998, 2001 and 2006 incentive compensation plans allow the Company to grant
awards to key employees in the form of stock options, stock awards, restricted stock units,
stock appreciation rights, performance units, dividend equivalents and other awards. The
1996 incentive stock option plan and the 1998, 2001 and 2006 incentive compensation plans
provide for granting options to key employees to purchase common shares at prices not less
than market at the date of grant. Options under these plans may have terms of up to ten
years becoming exercisable in whole or in consecutive installments, cumulative or otherwise.
The plans allow the granting of nonqualified stock options which are not intended to qualify
for the tax treatment applicable to incentive stock options under provisions of the Internal
Revenue Code.
On November 16, 2005, the Compensation Committee of the Company approved an acceleration of
vesting of employee stock options and approximately 1,768 options with varying remaining
vesting schedules became immediately exercisable. As a result of the acceleration, all of
the options of the Company at December 31, 2005 were exercisable.
The 1998 employee stock option plan allowed the Company to make a nonqualified option grant
to substantially all of its employees to purchase common shares at a price not less than
market value at the date of grant. Options granted under this plan have a term of ten years
and became exercisable in full beginning three years after the date of grant.
The Companys 2002 nonqualified stock option plan provides for granting options to directors
who are not current or former employees of the Company to purchase common shares at prices
not less than market at the date of grant. Options granted under this plan have a term of
ten years and become exercisable one year after the date of grant.
Since the adoption of SFAS No. 123(R), the Company recorded compensation expense of $320 and
$321 for 2006 and 2007, respectively, related to stock options.
- 59 -
Summarized information for the plans follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted |
|
|
|
|
|
|
|
|
|
|
Average |
|
|
|
|
|
|
Number of |
|
Exercise |
|
Available |
|
|
|
|
Shares |
|
Price |
|
For Grant |
January 1, 2005 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding |
|
|
3,793,028 |
|
|
$ |
17.60 |
|
|
|
|
|
|
|
Exercisable |
|
|
2,599,954 |
|
|
|
17.56 |
|
|
|
|
|
|
|
|
Granted |
|
|
446,585 |
|
|
|
21.45 |
|
|
|
|
|
|
|
Exercised |
|
|
(209,155 |
) |
|
|
14.30 |
|
|
|
|
|
|
|
Expired |
|
|
(26,168 |
) |
|
|
24.13 |
|
|
|
|
|
|
|
Cancelled |
|
|
(343,171 |
) |
|
|
19.95 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2005 |
|
|
|
|
|
|
|
|
|
|
|
|
3,405,990 |
|
|
|
Outstanding |
|
|
3,661,119 |
|
|
|
17.78 |
|
|
|
|
|
|
|
Exercisable |
|
|
3,661,119 |
|
|
|
17.78 |
|
|
|
|
|
|
|
|
Granted |
|
|
451,438 |
|
|
|
14.35 |
|
|
|
|
|
|
|
Exercised |
|
|
(10,589 |
) |
|
|
13.30 |
|
|
|
|
|
|
|
Expired |
|
|
(25,122 |
) |
|
|
18.70 |
|
|
|
|
|
|
|
Cancelled |
|
|
(1,044,295 |
) |
|
|
17.12 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2006 |
|
|
|
|
|
|
|
|
|
|
|
|
5,404,430 |
|
|
|
Outstanding |
|
|
3,032,551 |
|
|
|
17.76 |
|
|
|
|
|
|
|
Exercisable |
|
|
2,670,865 |
|
|
|
18.22 |
|
|
|
|
|
|
|
|
Granted |
|
|
8,280 |
|
|
|
19.33 |
|
|
|
|
|
|
|
Exercised |
|
|
(1,245,910 |
) |
|
|
17.01 |
|
|
|
|
|
|
|
Expired |
|
|
(6,827 |
) |
|
|
24.33 |
|
|
|
|
|
|
|
Cancelled |
|
|
(180,617 |
) |
|
|
18.47 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2007 |
|
|
|
|
|
|
|
|
|
|
|
|
4,787,535 |
|
|
|
Outstanding |
|
|
1,607,477 |
|
|
|
18.23 |
|
|
|
|
|
|
|
Exercisable |
|
|
1,390,828 |
|
|
|
18.80 |
|
|
|
|
|
The weighted average remaining contractual life of options outstanding at December 31, 2007
is 5.0 years.
Segregated disclosure of options outstanding at December 31, 2007 is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Range of Exercise Prices |
|
|
Less than or |
|
Greater than $14.75 and |
|
Greater than or |
|
|
equal to $14.75 |
|
less than $19.80 |
|
equal to $19.80 |
Options outstanding |
|
|
512,487 |
|
|
|
463,838 |
|
|
|
631,152 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average
exercise price |
|
$ |
14.20 |
|
|
$ |
18.33 |
|
|
$ |
21.43 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Remaining contractual life |
|
|
6.3 |
|
|
|
5.6 |
|
|
|
3.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options exercisable |
|
|
304,868 |
|
|
|
454,808 |
|
|
|
631,152 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average
exercise price |
|
$ |
14.06 |
|
|
$ |
18.32 |
|
|
$ |
21.43 |
|
- 60 -
Restricted Stock Units
Under the 1998, 2001 and 2006 Incentive Compensation Plans, restricted stock units may
be granted to officers and other key employees. Compensation related to the restricted
stock units is determined based on the fair value of the Companys stock on the date of
grant and is amortized to expense over the vesting period. The restricted stock units
granted in 2006 and 2007 have vesting periods ranging from one to five years. With the
adoption of SFAS No. 123 (R), the Company recognizes compensation expense based on the
earlier of the vesting date or the date when the employee becomes eligible to retire.
The Company recorded $656, $1,186 and $2,008 of compensation expense for 2005, 2006 and
2007, respectively, related to restricted stock units. The following table provides
details of the restricted stock units granted by the Company:
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
2007 |
Restricted stock units outstanding at beginning of period |
|
|
141,688 |
|
|
|
126,475 |
|
|
|
|
|
|
|
|
|
|
Restricted stock units granted |
|
|
91,210 |
|
|
|
314,484 |
|
Accrued dividend equivalents |
|
|
5,724 |
|
|
|
7,860 |
|
Restricted stock units settled |
|
|
(112,147 |
) |
|
|
(47,138 |
) |
Restricted stock units cancelled |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Restricted stock units outstanding at end of period |
|
|
126,475 |
|
|
|
401,681 |
|
|
|
|
|
|
|
|
|
|
Performance Based Units
During 2007, executives participating in the Companys Long-Term Incentive Plan earned
283,254 performance based units based on the Companys financial performance in 2007.
These units will vest in February 2010 and the Company recorded $1,348 in compensation
expense associated with these units in 2007. The Company did not record any
compensation expense related to PBUs in 2005 or 2006.
At December 31, 2007, the Company has $7,060 of unvested compensation cost related
to stock options and restricted stock units and this cost will be recognized as expense
over a weighted average period of 25 months.
Note 19 Lease Commitments
The Company rents certain distribution facilities and equipment under long-term leases
expiring at various dates. The total rental expense for the Company, including these
long-term leases and all other rentals, was $24,122, $29,815 and $27,560 for 2005, 2006 and
2007, respectively.
Future minimum payments for all non-cancelable operating leases through the end of their
terms, which in aggregate total $57,121, are listed below. Certain of these leases contain
provisions for optional renewal at the end of the lease terms.
|
|
|
|
|
2008 |
|
$ |
15,165 |
|
2009 |
|
|
11,016 |
|
2010 |
|
|
15,596 |
|
2011 |
|
|
3,211 |
|
2012 |
|
|
2,168 |
|
Thereafter |
|
|
9,965 |
|
Note 20 Restructuring
The continuing operations of the Company incurred restructuring expenses in 2006 and 2007
related to four initiatives.
In September of 2006, the North American Tire Operations segment announced its plans to
reconfigure its tire manufacturing facility in Texarkana, Arkansas so that its production
levels can flex to meet tire demand. This reconfiguration resulted in a
workforce reduction of approximately 350 people and was accomplished through attrition and
layoffs. Certain equipment in the facility was relocated to meet the flexible production
requirements. The Company completed this initiative during the third quarter of 2007 at a
total cost of $3,499. The Company recorded equipment relocation costs of $723 in 2006 and
$2,056 in
- 61 -
2007, for a total of $2,779. Personnel related costs of $720 were incurred and all
of these costs were recorded during 2007. Of the personnel related costs, the Company
accrued severance costs of $443 and made related payments of $394, resulting in an accrued
severance balance at December 31, 2007 of $49.
In November of 2006, a restructuring of salaried support positions was announced. The
restructuring was accomplished through reductions in part-time assistance, attrition and
targeted severance actions. Approximately 76 full-time equivalent positions were eliminated
as a result of this initiative which was completed at the end of the first quarter of 2007 at
a total cost of $1,118. The Company recorded $647 of costs related to this initiative in
2006 and $471 of costs during 2007. Severance costs of $1,075 have been recorded related to
this initiative and all payments have been made at December 31, 2007.
In December of 2006, the North American Tire Operations segment initiated a plan to reduce
the number of stock-keeping units manufactured in its facilities and to take tire molds out
of service. Under this initiative, 481 molds were identified and all identified molds had
been taken out of service as of March 31, 2007. Both the mold write-off of $378 and the
increased depreciation expense associated with the change in the estimate of useful life of
$107 were recorded as restructuring expense. The Company recorded $405 of this expense in
2006 and $80 of this expense in 2007.
During 2006, the International Tire Operations segment recorded $1,461 in restructuring costs
associated with a management reorganization in Cooper Tire Europe. This initiative was
undertaken to reduce the European cost base to compensate for raw material cost increases in
an increasingly competitive European market. There were 50 employees impacted by this
initiative and all severance payments were made during 2006. During 2007, a restructuring
program to reduce 15 positions was announced in the first quarter. This initiative was
completed with 11 positions eliminated through attrition and severance costs of $150 recorded
and paid for the remaining four positions. A warehouse was closed in March 2007 resulting in
the elimination of one position at a severance cost of $38.
Note
21 Severance payments to former Chief Executive Officer
During the third quarter of 2006, the Company paid $6,797 in severance and benefits to Thomas
A. Dattilo, the former chairman, president and chief executive officer of the Company,
pursuant to the terms of his Employment Agreement which was filed as Exhibit (10) (ii) to the
Companys Form 10-K for the year ended December 31, 2001 and the First Amendment which was
filed as Exhibit (10) to the Companys Form 10-Q for the quarter ended June 30, 2003. An
additional payment of $585 was paid to Mr. Dattilo in the first quarter of 2007. Expense of
$5,069 was recorded in the third quarter of 2006 in conjunction with these distributions
relating to the severance component of the payments. The Company had previously accrued
$2,313 under existing benefit programs. This additional expense appears as a component of
Selling, general and administrative expense in the Condensed Consolidated Statements of
Operations and within Unallocated corporate charges as presented in the operating segment
footnote. Mr. Dattilos August 2, 2006 resignation was deemed by the Board of Directors to
be an involuntary termination without cause.
Note 22 Other Net
The components of Other net in the statement of operations for the years 2005, 2006 and
2007 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
|
2007 |
|
Foreign currency (gains)/losses |
|
$ |
1,187 |
|
|
$ |
(864 |
) |
|
$ |
(3,890 |
) |
Partial write-off of long term investment |
|
|
240 |
|
|
|
|
|
|
|
|
|
Equity in earnings from joint ventures |
|
|
(76 |
) |
|
|
(666 |
) |
|
|
(1,725 |
) |
Gain on sale of assets |
|
|
|
|
|
|
|
|
|
|
(7,230 |
) |
Other |
|
|
(443 |
) |
|
|
(462 |
) |
|
|
168 |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
908 |
|
|
$ |
(1,992 |
) |
|
$ |
(12,677 |
) |
|
|
|
|
|
|
|
|
|
|
Note 23 Contingent Liabilities
Indemnities Related to the Sale of Cooper-Standard Automotive
The sale of the Companys automotive operations included contract provisions which provide
for indemnification of the buyer by the Company for all income tax liabilities related to
periods prior to closing and for various additional items outlined in the agreement.
Indemnity payments would be reflected as expenses of discontinued operations. The recorded
gain on the sale
- 62 -
includes reductions for estimates of the expected tax liabilities and the
other potential indemnity items to the extent they are deemed to be probable and estimable at
December 31, 2007. For indemnity commitments where the Company believes future payments are
probable, it also believes the expected outcomes can be estimated with reasonable accuracy.
Accordingly, for such amounts, a liability has been recorded with a corresponding decrease in
the gain on the sale. Other indemnity provisions will be monitored for possible future
payments not presently contemplated. The Company will reevaluate the probability and amounts
of indemnity payments being required quarterly and adjustments, if any, to the initial
estimates will be reflected as income or loss from discontinued operations in the periods when revised
estimates are determined.
Guarantees
Certain operating leases related to property and equipment used in the operations of
Cooper-Standard Automotive were guaranteed by the Company. These guarantees require the
Company, in the event Cooper-Standard fails to honor its commitments, to satisfy the terms of
the lease agreements. As part of the sale of the automotive operations, the Company is
seeking releases of those guarantees, but to date has been unable to secure releases from
certain lessors. The most significant of those leases is for a U. S. manufacturing facility
with a remaining term of 9 years and total remaining payments of approximately $10,400.
Other leases cover two facilities in the United Kingdom. These leases have remaining terms
of six years and remaining payments of approximately $4,700. The Company does not believe it
is presently probable that it will be called upon to make these payments. Accordingly, no
accrual for these guarantees has been recorded. If information becomes known to the Company
at a later date which indicates its performance under these guarantees is probable, accruals
for the obligations will be required.
Products Liability
The Company is a defendant in various products liability claims brought in numerous
jurisdictions in which individuals seek damages resulting from automobile accidents allegedly
caused by defective tires manufactured by the Company. Each of the products liability claims
faced by the Company generally involve different types of tires, models and lines, different
circumstances surrounding the accident such as different applications, vehicles, speeds, road
conditions, weather conditions, driver error, tire repair and maintenance practices, service
life conditions, as well as different jurisdictions and different injuries. In addition, in
many of the Companys products liability lawsuits the plaintiff alleges that his or her harm
was caused by one or more co-defendants who acted independently of the Company. Accordingly,
both the claims asserted and the resolutions of those claims have an enormous amount of
variability. The aggregate amount of damages asserted at any point in time is not
determinable since often times when claims are filed, the plaintiffs do not specify the
amount of damages. Even when there is an amount alleged, at times the amount is wildly
inflated and has no rational basis.
Pursuant to applicable accounting rules, the Company accrues the minimum liability for each
known claim when the estimated outcome is a range of possible loss and no one amount within
that range is more likely than another. The Company uses a range of settlements because an
average settlement cost would not be meaningful since the products liability claims faced by
the Company are unique and widely variable. The cases involve different types of tires,
models and lines, different circumstances surrounding the accident such as different
applications, vehicles, speeds, road conditions, weather conditions, driver error, tire
repair and maintenance practices, service life conditions, as well as different jurisdictions
and different injuries. In addition, in many of the Companys products liability lawsuits
the plaintiff alleges that his or her harm was caused by one or more co-defendants who acted
independently of the Company. Accordingly, the claims asserted and the resolutions of those
claims have an enormous amount of variability. The costs have ranged from zero dollars to $12
million in one case with no average that is meaningful. No specific accrual is made for
individual unasserted claims or for premature claims, asserted claims where the minimum
information needed to evaluate the probability of a liability is not yet known. However, an
accrual for such claims based, in part, on managements expectations for future litigation
activity and the settled claims history is maintained. Because of the speculative nature of
litigation in the United States, the Company does not believe a meaningful aggregate range of
potential loss for asserted and unasserted claims can be determined. The Companys
experience has demonstrated that its estimates have been reasonably accurate and, on average,
cases are settled at amounts close to the reserves established. However, it is possible an
individual claim from time to time may result in an aberration from the norm and could have a
material impact.
Cooper Chengshan Acquisition
In connection with the investment in Cooper Chengshan, beginning January 1, 2009 and
continuing through December 31, 2011, the minority interest partner has the right to sell,
and, if exercised, the Company has the obligation to purchase, the remaining 49 percent
minority interest share at a minimum price of $62,700.
- 63 -
Employment Contracts
The Company has employment arrangements with two key executive employees and has change in
control severance agreements covering nine additional key executives. These arrangements
provide for continuity of management and provide for payments of multiples of annual salary,
certain incentives and continuation of benefits upon the occurrence of specified events in a
manner that is believed to be consistent with comparable companies.
Under terms of an employment agreement with the president of the former automotive operations
and terms of a change in control severance pay plan for eight additional key automotive
executives, such executives were entitled to specified severance payments if terminated by
the buyer within predetermined time periods after the sale. The Company was obligated to pay
the severance costs and related excise taxes, if any, if severance occurred on or prior to
December 31, 2007 in the case of the automotive operations president. The Company was
obligated to pay the severance costs and related excise taxes, if any, if severance occurred
on or prior to December 22, 2006 for the eight other automotive executives. The Company was
required to fund, immediately following the sale, its potential obligation for such severance
payments into a rabbi trust with a third party trustee for the possible benefit of these
executives. The Company paid one executive covered by the change in control agreement in
2005 and one in 2006. The remaining funds in this rabbi trust have been returned to the
general cash account of the Company.
Unconditional Purchase Orders
Noncancelable purchase order commitments for capital expenditures and raw materials,
principally natural rubber, made in the ordinary course of business were $48,430 at December
31, 2007.
Supplier Dispute
During 2005, the Company resolved a dispute with raw material suppliers resulting in an
agreement for reimbursement of $18,000 of previously expensed costs. This recovery was
recorded as a reduction to cost of goods sold in the financial results of the North American
Tire Operations segment. In 2007, the Company received additional funds resulting from this
dispute and recorded $1,200 as a reduction to cost of goods sold in the financial results of
the North American Tire Operations segment.
Note 24 Business Segments
The Company has two reportable segments North American Tire Operations and International
Tire Operations. The Companys reportable segments are each managed separately.
The North American Tire Operations segment produces passenger and light truck tires, which
are sold nationally and internationally in the replacement tire market to independent tire
dealers, wholesale distributors, regional and national retail tire chains and large retail
chains that sell tires as well as other automotive products.
The International Tire Operations segment currently manufactures and markets passenger car,
light and medium truck and motorcycle tires for the replacement market, as well as racing
tires and materials for the tire retread industry, in Europe and the United Kingdom. The
segment manufactures and markets passenger car, bias and radial light and medium truck tires
and off-the-road tires in China.
The following customers of the North American Tire Operations segment contributed ten percent
or more of the Companys total consolidated net sales in 2005, 2006 and 2007. Net sales and
percentage of consolidated Company sales for these customers in 2005, 2006 and 2007 are as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
2006 |
|
2007 |
|
|
|
|
|
|
Consolidated Net |
|
|
|
|
|
Consolidated Net |
|
|
|
|
|
Consolidated Net |
Customer |
|
Net Sales |
|
Sales |
|
Net Sales |
|
Sales |
|
Net Sales |
|
Sales |
TBC/Treadways |
|
$ |
323,815 |
|
|
|
16 |
% |
|
$ |
365,767 |
|
|
|
14 |
% |
|
$ |
415,713 |
|
|
|
14 |
% |
- 64 -
The accounting policies of the reportable segments are consistent with those described in the
Significant Accounting Policies note to the consolidated financial statements. Corporate
administrative expenses are allocated to segments based principally on assets, employees and
sales. The following table details segment financial information:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
|
2007 |
|
Revenues |
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
1,835,123 |
|
|
$ |
1,995,150 |
|
|
$ |
2,209,822 |
|
International Tire |
|
|
305,291 |
|
|
|
680,164 |
|
|
|
881,297 |
|
Eliminations and other |
|
|
(104,791 |
) |
|
|
(100,096 |
) |
|
|
(158,544 |
) |
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
|
2,035,623 |
|
|
|
2,575,218 |
|
|
|
2,932,575 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment profit (loss) |
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
|
31,553 |
|
|
|
(39,523 |
) |
|
|
119,440 |
|
International Tire |
|
|
(663 |
) |
|
|
9,427 |
|
|
|
28,902 |
|
Unallocated corporate charges
and eliminations |
|
|
(5,740 |
) |
|
|
(15,156 |
) |
|
|
(13,950 |
) |
|
|
|
|
|
|
|
|
|
|
Operating profit (loss) |
|
|
25,150 |
|
|
|
(45,252 |
) |
|
|
134,392 |
|
Interest income |
|
|
18,541 |
|
|
|
10,067 |
|
|
|
18,004 |
|
Dividend from unconsolidated subsidiary |
|
|
|
|
|
|
4,286 |
|
|
|
2,007 |
|
Debt extinguishment costs |
|
|
(4,228 |
) |
|
|
77 |
|
|
|
(2,558 |
) |
Other net |
|
|
(908 |
) |
|
|
1,992 |
|
|
|
12,677 |
|
Interest expense |
|
|
(54,508 |
) |
|
|
(47,165 |
) |
|
|
(48,492 |
) |
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing
operations before income taxes and
noncontrolling shareholders interest |
|
|
(15,953 |
) |
|
|
(75,995 |
) |
|
|
116,030 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization expense |
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
|
91,639 |
|
|
|
99,014 |
|
|
|
97,746 |
|
International Tire |
|
|
12,186 |
|
|
|
31,358 |
|
|
|
37,264 |
|
Corporate |
|
|
5,955 |
|
|
|
2,229 |
|
|
|
1,922 |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
|
109,780 |
|
|
|
132,601 |
|
|
|
136,932 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment assets |
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
|
1,320,557 |
|
|
|
1,199,098 |
|
|
|
1,021,132 |
|
International Tire |
|
|
208,464 |
|
|
|
687,204 |
|
|
|
734,946 |
|
Corporate and other |
|
|
623,165 |
|
|
|
349,213 |
|
|
|
540,790 |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
|
2,152,186 |
|
|
|
2,235,515 |
|
|
|
2,296,868 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Expenditures for long-lived assets |
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
|
134,807 |
|
|
|
98,861 |
|
|
|
63,466 |
|
International Tire |
|
|
24,970 |
|
|
|
86,859 |
|
|
|
76,755 |
|
Corporate |
|
|
496 |
|
|
|
470 |
|
|
|
751 |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
|
160,273 |
|
|
|
186,190 |
|
|
|
140,972 |
|
- 65 -
Geographic information for revenues, based on country of origin, and long-lived assets
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
|
2007 |
|
Revenues |
|
|
|
|
|
|
|
|
|
|
|
|
North America |
|
$ |
1,744,095 |
|
|
$ |
1,927,893 |
|
|
$ |
2,124,586 |
|
Europe |
|
|
272,923 |
|
|
|
285,412 |
|
|
|
318,732 |
|
Asia |
|
|
18,605 |
|
|
|
361,913 |
|
|
|
489,257 |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
|
2,035,623 |
|
|
|
2,575,218 |
|
|
|
2,932,575 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-lived assets |
|
|
|
|
|
|
|
|
|
|
|
|
North America |
|
|
665,548 |
|
|
|
667,474 |
|
|
|
630,055 |
|
Europe |
|
|
76,279 |
|
|
|
77,407 |
|
|
|
70,756 |
|
Asia |
|
|
9,940 |
|
|
|
225,752 |
|
|
|
290,965 |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
|
751,767 |
|
|
|
970,633 |
|
|
|
991,776 |
|
Shipments of domestically-produced products to customers outside the U. S. approximated seven
percent of net sales in 2005 and 2007 and eight percent of net sales in 2006.
.
- 66 -
Report of Independent Registered Public Accounting Firm
The Board of Directors and Shareholders
Cooper Tire & Rubber Company
We have audited the accompanying consolidated balance sheets of Cooper Tire & Rubber Company (the
Company) as of December 31, 2007 and 2006, and the related consolidated statements of operations,
shareholders equity, and cash flows for each of the three years in the period ended December 31,
2007. Our audits also included the financial statement schedule listed in the index at Item 15(a)
(2). These financial statements and schedule are the responsibility of the Companys management.
Our responsibility is to express an opinion on these financial statements and schedule based on our
audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material misstatement. An
audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the
financial statements. An audit also includes assessing the accounting principles used and
significant estimates made by management, as well as evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material
respects, the consolidated financial position of Cooper Tire & Rubber Company at December 31, 2007
and 2006, and the consolidated results of its operations and its cash flows for each of the three
years in the period ended December 31, 2007, in conformity with U.S. generally accepted accounting
principles. Also, in our opinion, the related financial statement schedule, when considered in
relation to the financial statements taken as a whole, presents fairly in all material respects the
information set forth therein.
As discussed in Note 1 to the consolidated financial statements, the Company changed its method of
accounting for stock options in 2006. As discussed in Note 13 to the consolidated financial
statements, the Company changed its method of accounting for pension and other postretirement
benefit plans in 2006.
We also have audited, in accordance with the standards of the Public Company Accounting Oversight
Board (United States), Cooper Tire & Rubber Companys internal control over financial reporting as
of December 31, 2007, based on criteria established in Internal Control-Integrated Framework issued
by the Committee of Sponsoring Organizations of the Treadway Commission and our report dated
February 22, 2008 expressed an unqualified opinion thereon.
/s/ Ernst & Young LLP
Ernst & Young LLP
Toledo, Ohio
February 22, 2008
- 67 -
|
|
|
SELECTED QUARTERLY DATA
|
|
(Unaudited) |
(Dollar amounts in thousands except per share amounts.) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
|
First |
|
|
Second |
|
|
Third |
|
|
Fourth |
|
|
|
Quarter |
|
|
Quarter |
|
|
Quarter |
|
|
Quarter |
|
Net sales |
|
$ |
571,766 |
|
|
$ |
598,451 |
|
|
$ |
689,902 |
|
|
$ |
715,099 |
|
Gross profit |
|
|
42,418 |
|
|
|
28,024 |
|
|
|
51,043 |
|
|
|
71,583 |
|
Net loss |
|
|
(5,273 |
) |
|
|
(17,309 |
) |
|
|
(23,526 |
) |
|
|
(28,212 |
) |
Basic loss per share |
|
|
(0.09 |
) |
|
|
(0.28 |
) |
|
|
(0.38 |
) |
|
|
(0.46 |
) |
Diluted loss per share |
|
|
(0.09 |
) |
|
|
(0.28 |
) |
|
|
(0.38 |
) |
|
|
(0.46 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues from external customers: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
471,035 |
|
|
$ |
437,114 |
|
|
$ |
525,788 |
|
|
$ |
561,213 |
|
International Tire |
|
|
125,073 |
|
|
|
185,904 |
|
|
|
192,659 |
|
|
|
176,528 |
|
Eliminations and other |
|
|
(24,342 |
) |
|
|
(24,567 |
) |
|
|
(28,545 |
) |
|
|
(22,642 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
571,766 |
|
|
$ |
598,451 |
|
|
$ |
689,902 |
|
|
$ |
715,099 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment profit (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
(5,665 |
) |
|
$ |
(21,384 |
) |
|
$ |
(1,026 |
) |
|
$ |
(11,448 |
) |
International Tire |
|
|
3,415 |
|
|
|
7,710 |
|
|
|
3,137 |
|
|
|
(4,835 |
) |
Eliminations |
|
|
(827 |
) |
|
|
(844 |
) |
|
|
566 |
|
|
|
(568 |
) |
Corporate |
|
|
(1,015 |
) |
|
|
(2,863 |
) |
|
|
(7,739 |
) |
|
|
(1,866 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit (loss) |
|
|
(4,092 |
) |
|
|
(17,381 |
) |
|
|
(5,062 |
) |
|
|
(18,717 |
) |
Interest expense |
|
|
(10,813 |
) |
|
|
(11,583 |
) |
|
|
(12,964 |
) |
|
|
(11,805 |
) |
Debt extinguishment gains |
|
|
77 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest income |
|
|
2,971 |
|
|
|
2,097 |
|
|
|
2,064 |
|
|
|
2,935 |
|
Dividend from unconsolidated
subsidiary |
|
|
4,609 |
|
|
|
(323 |
) |
|
|
|
|
|
|
|
|
Other net |
|
|
41 |
|
|
|
(154 |
) |
|
|
1,529 |
|
|
|
576 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing
operations
before income taxes and
noncontrolling shareholders interest |
|
$ |
(7,207 |
) |
|
$ |
(27,344 |
) |
|
$ |
(14,433 |
) |
|
$ |
(27,011 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2007 |
|
|
|
First |
|
|
Second |
|
|
Third |
|
|
Fourth |
|
|
|
Quarter |
|
|
Quarter |
|
|
Quarter |
|
|
Quarter |
|
Net sales |
|
$ |
669,600 |
|
|
$ |
730,135 |
|
|
$ |
767,710 |
|
|
$ |
765,130 |
|
Gross profit |
|
|
70,839 |
|
|
|
75,362 |
|
|
|
76,083 |
|
|
|
93,130 |
|
Net income |
|
|
19,505 |
|
|
|
15,615 |
|
|
|
17,845 |
|
|
|
38,470 |
|
Basic earnings per share |
|
|
0.32 |
|
|
|
0.25 |
|
|
|
0.29 |
|
|
|
0.62 |
|
Diluted earnings per share |
|
|
0.31 |
|
|
|
0.25 |
|
|
|
0.28 |
|
|
|
0.62 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues from external customers: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
515,089 |
|
|
$ |
533,181 |
|
|
$ |
576,276 |
|
|
$ |
585,276 |
|
International Tire |
|
|
182,962 |
|
|
|
234,495 |
|
|
|
235,860 |
|
|
|
227,980 |
|
Eliminations and other |
|
|
(28,451 |
) |
|
|
(37,541 |
) |
|
|
(44,426 |
) |
|
|
(48,126 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
669,600 |
|
|
$ |
730,135 |
|
|
$ |
767,710 |
|
|
$ |
765,130 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment profit: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
26,796 |
|
|
$ |
20,692 |
|
|
$ |
26,948 |
|
|
$ |
45,004 |
|
International Tire |
|
|
6,113 |
|
|
|
11,772 |
|
|
|
7,179 |
|
|
|
3,837 |
|
Eliminations |
|
|
(825 |
) |
|
|
413 |
|
|
|
731 |
|
|
|
(891 |
) |
Corporate |
|
|
(2,955 |
) |
|
|
(3,375 |
) |
|
|
(2,110 |
) |
|
|
(4,937 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit |
|
|
29,129 |
|
|
|
29,502 |
|
|
|
32,748 |
|
|
|
43,013 |
|
Interest expense |
|
|
(12,519 |
) |
|
|
(12,157 |
) |
|
|
(12,351 |
) |
|
|
(11,465 |
) |
Debt extinguishment costs |
|
|
|
|
|
|
|
|
|
|
(1,541 |
) |
|
|
(1,017 |
) |
Interest income |
|
|
3,529 |
|
|
|
4,259 |
|
|
|
4,506 |
|
|
|
5,710 |
|
Dividend from unconsolidated
subsidiary |
|
|
2,007 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Other net |
|
|
4,606 |
|
|
|
1,647 |
|
|
|
4,762 |
|
|
|
1,662 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from continuing operations
before income taxes and
noncontrolling shareholders interest |
|
$ |
26,752 |
|
|
$ |
23,251 |
|
|
$ |
28,124 |
|
|
$ |
37,903 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Certain amounts for 2006 have been
reclassified to conform to the 2007 presentation. The operating results of Cooper Chengshan
have been included in the 2006 results since the February 4, 2006 acquisition date.
- 68 -
COOPER TIRE & RUBBER COMPANY
SCHEDULE II - VALUATION AND QUALIFYING ACCOUNTS
Years ended December 31, 2005, 2006 and 2007
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at |
|
|
Additions |
|
|
|
|
|
|
Balance |
|
|
|
Beginning |
|
|
Charged |
|
|
Business |
|
|
Deductions |
|
|
at End |
|
|
|
of Year |
|
|
To Income |
|
|
Acquisitions |
|
|
(a) |
|
|
of Year |
|
Allowance
for doubtful
accounts |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
$ |
4,650,903 |
|
|
$ |
1,824,859 |
|
|
$ |
|
|
|
$ |
1,194,458 |
|
|
$ |
5,281,304 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
$ |
5,281,304 |
|
|
$ |
2,551,176 |
|
|
$ |
2,540,263 |
|
|
$ |
1,535,087 |
|
|
$ |
8,837,656 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2007 |
|
$ |
8,837,656 |
|
|
$ |
1,579,369 |
|
|
$ |
|
|
|
$ |
1,785,792 |
|
|
$ |
8,631,233 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(a) |
|
Accounts charged off during the year, net of recoveries of accounts previously
charged off. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at |
|
|
Additions |
|
|
|
|
|
|
Balance |
|
|
|
Beginning |
|
|
Charged |
|
|
Charged |
|
|
Deductions |
|
|
at End |
|
|
|
of Year |
|
|
To Income |
|
|
To Equity |
|
|
(a) |
|
|
of Year |
|
Tax
valuation
allowance |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
$ |
41,061,992 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
425,118 |
|
|
$ |
40,636,874 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
$ |
40,636,874 |
|
|
$ |
18,135,790 |
|
|
$ |
72,524,882 |
|
|
$ |
2,657,372 |
|
|
$ |
128,640,174 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2007 |
|
$ |
128,640,174 |
|
|
$ |
811,940 |
|
|
$ |
|
|
|
$ |
42,897,337 |
|
|
$ |
86,554,777 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(a) |
|
Net reduction in tax valuation allowance is primarily a result of net changes in
cumulative book/tax timing differences, utilization of capital loss and other tax
attribute carryforwards and the impact of the reduction of the postretirement benefits
component of Cumulative other comprehensive loss. |
- 69 -
Item 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE
None.
Item 9A. CONTROLS AND PROCEDURES
(a) Evaluation of Disclosure Controls and Procedures
Pursuant to the requirements of the Sarbanes-Oxley Act of 2002, the Companys management, with the
participation of the Chief Executive Officer and Chief Financial Officer of the Company, have
evaluated, as of the end of the period covered by this Annual Report on Form 10-K, the
effectiveness of the Companys disclosure controls and procedures, including its internal controls
and procedures. Based upon that evaluation, the Chief Executive Officer and the Chief Financial
Officer have concluded that, as of the end of such period, the Companys disclosure controls and
procedures were effective in identifying the information required to be disclosed in the Companys
periodic reports filed with the SEC, including this Annual Report on Form 10-K, and ensuring that
such information is recorded, processed, summarized and reported within the time periods specified
in the SECs rules and forms.
(b) Managements Annual Report on Internal Control Over Financial Reporting
Management is responsible for establishing and maintaining adequate internal control over financial
reporting for the Company. In order to evaluate the effectiveness of internal control over
financial reporting, as required by Section 404 of the Sarbanes-Oxley Act of 2002, management has
conducted an assessment, including testing, using the criteria in Internal Control Integrated
Framework, issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO).
The Companys system of internal control over financial reporting is designed to provide
reasonable assurance regarding the reliability of financial reporting and the preparation of
financial statements for external purposes in accordance with generally accepted accounting
principles. Because of its inherent limitations, internal control over financial reporting may not
prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future
periods are subject to the risk that controls may become inadequate because of changes in
conditions, or that the degree of compliance with the policies or procedures may deteriorate.
Based on its assessment, management has concluded that the Company maintained effective internal
control over financial reporting as of December 31, 2007, based on criteria in Internal Control
Integrated Framework issued by the COSO, and that the Companys internal control over financial
reporting is effective. Ernst & Young LLP, the independent registered public accounting firm that
has audited the Companys consolidated financial statements included in this annual report, has
issued its report on the effectiveness of the Companys internal controls over financial reporting
as of December 31, 2007.
(c) Report of the Independent Registered Public Accounting Firm
The Board of Directors and Shareholders
Cooper Tire & Rubber Company
We have audited Cooper Tire & Rubber Companys internal control over financial reporting as of
December 31, 2007, based on criteria established in Internal Control Integrated Framework issued
by the Committee of Sponsoring Organizations of the Treadway Commission (the COSO criteria).
Cooper Tire & Rubber Companys management is responsible for maintaining effective internal control
over financial reporting and for its assessment of the effectiveness of internal control over
financial reporting included in the accompanying Managements Annual Report on Internal Control
Over Financial Reporting. Our responsibility is to express an opinion on the internal control over
financial reporting based on our audit.
We conducted our audit in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control over financial reporting was
maintained in all material respects. Our audit included obtaining an understanding of internal
control over financial reporting, evaluating managements assessment, testing and evaluating the
design and operating effectiveness of internal control, and performing such other procedures as we
considered necessary in the circumstances. We believe that our audit provides a reasonable basis
for our opinion.
A companys internal control over financial reporting is a process designed to provide reasonable
assurance regarding the reliability of financial reporting and the preparation of financial
statements for external purposes in accordance with generally accepted accounting principles. A
companys internal control over financial reporting includes those policies and procedures that (1)
pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the
transactions and dispositions of the assets of the company; (2) provide reasonable assurance that
transactions are recorded as necessary to permit preparation of financial statements in accordance
with generally accepted accounting principles, and that receipts and expenditures of the company
are being made only in accordance with authorizations of management and directors of the company;
and (3) provide reasonable assurance regarding
- 70 -
prevention or timely detection of unauthorized acquisition, use, or disposition of the companys
assets that could have a material effect on the financial statements.
Because of its inherent limitations, internal control over financial reporting may not prevent or
detect misstatements. Also, projections of any evaluation of effectiveness to future periods are
subject to the risk that controls may become inadequate because of changes in conditions, or that
the degree of compliance with the policies or procedures may deteriorate.
In our opinion, Cooper Tire & Rubber Company maintained effective internal control over financial
reporting as of December 31, 2007, based on the COSO criteria.
We also have audited, in accordance with the standards of the Public Company Accounting Oversight
Board (United States), the consolidated balance sheets of Cooper Tire & Rubber Company as of
December 31, 2007 and 2006, and the related consolidated statements of operations, shareholders
equity and cash flows for each of the three years in the period ended December 31, 2007 and our
report dated February 22, 2008 expressed an unqualified opinion thereon.
Ernst & Young LLP
Toledo, Ohio
February 22, 2008
(d) Changes in Internal Control over Financial Reporting
There have been no changes in the Companys internal control over financial reporting that occurred
during the fourth quarter of 2007 that have materially affected, or are reasonably likely to
materially affect, the Companys internal control over financial reporting.
Item 9B. OTHER INFORMATION
None.
PART III
Item 10. DIRECTORS AND CORPORATE GOVERNANCE
Information concerning the Companys directors, corporate governance guidelines, Compensation
Committee and Nominating and Governance Committee appears in the Companys definitive Proxy
Statement for its 2008 Annual Meeting of Stockholders, which will be herein incorporated by
reference.
AUDIT COMMITTEE
Information regarding the Audit Committee, including the identification of the Audit Committee
members and the audit committee financial expert, appears in the Companys definitive Proxy
Statement for its 2008 Annual Meeting of Stockholders, which will be herein incorporated by
reference.
COMPLIANCE WITH SECTION 16(a) OF THE EXCHANGE ACT
Information regarding compliance with Section 16(a) of the Securities Exchange Act of 1934, as
amended, appears in the Companys definitive Proxy Statement for its 2008 Annual Meeting of
Stockholders, which will be herein incorporated by reference.
CODE OF ETHICS
Information regarding the Companys code of business ethics and conduct is available on the
Companys website at http://www.coopertire.com. To access this information, first click on
Investors and then click on Corporate Governance of the Companys website. Then, select the
Code of Business Ethics and Conduct link listed in the middle of the web page under Corporate
Governance.
Item 11. EXECUTIVE COMPENSATION
Information regarding executive and director compensation, Compensation Committee Interlocks and
Insider Participation, and the Compensation Committee Report appears in the Companys definitive
Proxy Statement for its 2008 Annual Meeting of Stockholders, which will be herein incorporated by
reference.
-71-
|
|
|
Item 12. |
|
SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT AND
RELATED STOCKHOLDER MATTERS |
Information concerning the security ownership of certain beneficial owners and management of the
Companys voting securities and equity securities appears in the Companys definitive Proxy
Statement for its 2008 Annual Meeting of Stockholders, which will be herein incorporated by
reference.
Equity Compensation Plan Information
The following table provides information as of December 31, 2007 regarding the Companys equity
compensation plans, all of which have been approved by the Companys security holders:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Number of securities |
|
|
|
|
|
|
|
|
|
|
|
remaining available for |
|
|
|
|
|
|
|
|
|
|
|
future issuance under |
|
|
|
Number of securities |
|
|
Weighted-average |
|
|
equity compensation |
|
|
|
to be issued upon |
|
|
exercise price of |
|
|
plans (excluding |
|
|
|
exercise of outstanding |
|
|
outstanding options, |
|
|
securities reflected |
|
|
|
options, warrants and rights |
|
|
warrants and rights |
|
|
in column (a)) |
|
Plan category |
|
(a) |
|
|
(b) |
|
|
(c) |
|
|
|
|
|
|
|
|
|
|
|
Equity compensation plans approved by stockholders |
|
|
2,292,412 |
|
|
$ |
12.78 |
|
|
|
4,799,646 |
|
Equity compensation plans not approved by stockholders |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
2,292,412 |
|
|
$ |
12.78 |
|
|
|
4,799,646 |
|
|
|
|
|
|
|
|
|
|
|
Additional information on equity compensation plans is contained in the Stock-Based Compensation
note to the consolidated financial statements.
|
|
|
Item 13. |
|
CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS, AND DIRECTOR INDEPENDENCE |
There were no transactions with related persons during 2007.
Information regarding the independence of the Companys directors appears in the Companys
definitive Proxy Statement for its 2008 Annual Meeting of Stockholders, which will be herein
incorporated by reference.
-72-
Item 14. PRINCIPAL ACCOUNTANT FEES AND SERVICES
Information regarding the Companys independent auditor appears in the Companys definitive Proxy
Statement for its 2008 Annual Meeting of Stockholders, which will be herein incorporated by
reference.
PART IV
Item 15. EXHIBITS AND FINANCIAL STATEMENT SCHEDULES
(a) The following documents are filed as part of this report:
|
|
|
|
|
Page(s) |
|
|
Reference |
1. Consolidated Financial Statements |
|
|
Consolidated Statements of Operations for the years ended December 31, 2005, 2006 and 2007 |
|
35 |
Consolidated Balance Sheets at December 31, 2006 and 2007 |
|
36-37 |
Consolidated Statements of Stockholders Equity for the years ended December 31, 2005,
2006 and 2007 |
|
38 |
Consolidated Statements of Cash Flows for the years ended December 31, 2005, 2006 and 2007 |
|
39 |
Notes to Consolidated Financial Statements |
|
40-66 |
Report of Independent Registered Public Accounting Firm |
|
67 |
Selected Quarterly Data (Unaudited) |
|
68 |
|
|
|
2. Financial Statement Schedule |
|
|
|
|
|
Valuation and qualifying accounts Allowance for doubtful accounts and tax valuation
allowance |
|
69 |
|
|
|
All other schedules have been omitted since the required information is not present or not
present in amounts sufficient to require submission of the schedules, or because the
information required is included in the Consolidated Financial Statements or the notes
thereto. |
|
|
|
3. Exhibits |
|
|
|
|
|
The exhibits listed on the accompanying exhibit index are filed as part of this Annual Report on Form 10-K. |
-73-
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the
registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
|
|
|
|
|
|
COOPER TIRE & RUBBER COMPANY
|
|
|
/s/ Roy V. Armes
|
|
|
ROY V. ARMES, Chairman of the Board, |
|
|
President and Chief Executive Officer |
|
|
Date: February 28, 2008
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed
below by the following persons on behalf of the registrant and in the capacities and on the dates
indicated.
|
|
|
|
|
Signature |
|
Title |
|
Date |
|
|
|
|
|
|
|
|
Chairman of the Board, President,
|
|
February 28, 2008 |
ROY V. ARMES
|
|
Chief Executive
Officer and Director
(Principal Executive Officer) |
|
|
|
|
|
|
|
|
|
Vice President and Chief Financial
|
|
February 28, 2008 |
PHILIP G. WEAVER
|
|
Officer
(Principal Financial Officer) |
|
|
|
|
|
|
|
|
|
Director of External Reporting
|
|
February 28, 2008 |
ROBERT W. HUBER
|
|
(Principal Accounting Officer) |
|
|
|
|
|
|
|
ARTHUR H. ARONSON*
|
|
Director
|
|
February 28, 2008 |
|
|
|
|
|
LAURIE J. BREININGER*
|
|
Director
|
|
February 28, 2008 |
|
|
|
|
|
THOMAS P. CAPO*
|
|
Director
|
|
February 28, 2008 |
|
|
|
|
|
STEVEN M. CHAPMAN*
|
|
Director
|
|
February 28, 2008 |
|
|
|
|
|
JOHN J. HOLLAND*
|
|
Director
|
|
February 28, 2008 |
|
|
|
|
|
JOHN F. MEIER*
|
|
Director
|
|
February 28, 2008 |
|
|
|
|
|
BYRON O. POND*
|
|
Director
|
|
February 28, 2008 |
|
|
|
|
|
JOHN H. SHUEY*
|
|
Director
|
|
February 28, 2008 |
|
|
|
|
|
RICHARD L. WAMBOLD*
|
|
Director
|
|
February 28, 2008 |
|
|
|
|
|
ROBERT D. WELDING*
|
|
Director
|
|
February 28, 2008 |
|
|
|
* |
|
The undersigned, by signing his name hereto, does sign and execute this Annual Report on Form
10-K pursuant to a Power of Attorney executed on behalf of the above-indicated directors of
the registrant and filed herewith as Exhibit 24 on behalf of the registrant. |
|
|
|
|
|
* By:
|
|
/s/ James E. Kline
|
|
|
|
|
JAMES E. KLINE, Attorney-in-fact |
|
|
-74-
EXHIBIT INDEX
|
|
|
|
|
(3) Certificate of Incorporation and Bylaws |
|
|
|
|
|
|
|
(i)
|
|
Certificate of Incorporation, as restated and filed with the Secretary of State
of Delaware on May 17, 1993, is incorporated herein by reference from Exhibit 3(i) of
the Companys Form 10-Q for the quarter ended June 30, 1993 |
|
|
|
|
Certificate of Correction of Restated Certificate of Incorporation, as filed with the
Secretary of State of Delaware on November 24, 1998, is incorporated by reference from
Exhibit 3(i) of the Companys Form 10-K for the year ended December 31, 1998 |
|
|
|
|
|
|
|
(ii)
|
|
Bylaws, as amended as of February 28, 2007, are incorporated herein by reference
from Exhibit 3.1 to the Companys Form 8-K dated February 28, 2007 |
|
|
|
|
|
(4)
|
|
(i)
|
|
Prospectus Supplement dated March 20, 1997 for the issuance of $200,000,000 notes is
incorporated herein by reference from Form S-3 Registration Statement No. 33-44159 |
|
|
|
|
|
|
|
(ii)
|
|
Amended and Restated Rights Agreement, dated May 11, 1998, between the Company
and The Fifth Third Bank as Rights Agent is incorporated herein by reference from
Exhibit 4 to the Companys Form 8-K dated May 15, 1998 |
|
|
|
|
|
|
|
(iii)
|
|
Amendment No. 1 to Amended and Restated Rights Agreement dated as of May 7,
2004, by and among Cooper Tire & Rubber Company, Fifth Third Bank and Computershare
Investor Services, LLC is incorporated herein by reference from Exhibit 4 of the
Companys Form 10-Q for the quarter ended September 30, 2004 |
|
|
|
|
|
|
|
(iv)
|
|
Prospectus Supplement dated December 8, 1999 for the issuance of an aggregate
$800,000,000 notes is incorporated herein by reference from Form S-3 Registration
Statement No. 333-89149 |
|
|
|
|
|
(10)
|
|
(i)
|
|
Employment Agreement dated as of June 6, 2000 between Cooper Tire & Rubber Company and
Philip G. Weaver is incorporated herein by reference from Exhibit (10)(v) of the Companys
Form 10-K for the year ended December 31, 2001* |
|
|
|
|
|
|
|
(ii)
|
|
Second Amended and Restated Employment Agreement dated October 13, 2006 by and
between Cooper Tire & Rubber Company and Philip G. Weaver is incorporated herein by
reference from Exhibit (10)(1) for the Companys Form 8-K dated October 13, 2006* |
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(iii)
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Employment Agreement dated as of December 19, 2006 between Cooper Tire & Rubber
Company and Roy V. Armes incorporated herein by reference from Exhibit (10)(1) of the Companys
Form 8-K dated December 19, 2006* |
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(iv)
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Description of management contracts, compensatory plans, contracts, or
arrangements will be herein incorporated by reference from the Companys definitive
Proxy Statement for its 2008 Annual Meeting of Stockholders* |
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(v)
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Purchase and Sale Agreement dated as of August 30, 2006, by and among Cooper Tire
& Rubber Company, Oliver Rubber Company and Cooper Receivables LLC is incorporated
herein by reference from Exhibit (10)(1) of the Companys Form 8-K dated August 30, 2006 |
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(vi)
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Receivables Purchase Agreement dated as of August 30, 2006, by and among Cooper
Receivables LLC, Cooper Tire & Rubber Company, PNC Bank, National Association, and the
various purchaser groups from time to time party thereto is incorporated herein by
reference from Exhibit (10)(2) of the Companys Form 8-K dated August 30, 2006 |
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(vii)
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First Amendment to Receivables Purchase Agreement, dated as of November 30,
2006, by and among Cooper Receivables LLC, Cooper Tire & Rubber Company and PNC Bank,
National Association is incorporated herein by reference from Exhibit (10)(1) of the
Companys Form 8-K dated November 30, 2006 |
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(viii)
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Second Amendment to Receivable Purchase Agreement, dated as of March 9, 2007, by and
among Cooper Receivables LLC, Cooper Tire & Rubber Company, Market Street Funding LLC
and PNC Bank, National Association is incorporated herein by reference from Exhibit
(10)(1) of the Companys Form 8-K dated March 9, 2007 |
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(ix)
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First Amendment to Purchase and Sale Agreement, dated as of September 14, 2007,
by and among Cooper Receivables LLC, Cooper Tire & Rubber Company, PNC Bank, National
Association, and Market Street Funding LLC is incorporated herein by reference from
Exhibit (10)(1) of the Companys Form 8-K dated September 14, 2007 |
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(x)
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Amended and Restated Receivables Purchase Agreement, dated as of September 14,
2007, by and among Cooper Receivables LLC, Cooper Tire & Rubber Company, PNC Bank,
National Association and Market Street Funding LLC is incorporated herein by reference
from Exhibit (10)(2) of the Companys Form 8-K dated September 14, 2007 |
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(xi)
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Loan and Security Agreement dated as of November 9, 2007, by and among Cooper
Tire & Rubber Company, Max-Trac Tire Co., Inc., Bank of America, N.A. (as Administrative
Agent and Collateral Agent); PNC Bank, National Association (as Syndication Agent);
Banc of America Securities LLC and PNC Capital Markets LLC (as Joint Book Managers and
Joint Lead Arrangers); National City Business Credit, Inc. and JP Morgan Chase Bank,
N.A. (as Co-Documentation Agents); and Bank of America, N.A.; PNC Bank, National
Association; National City Business Credit, Inc.; Keybank National Association; Fifth
Third Bank; and JP Morgan Chase Bank, N.A. (as Lenders) is incorporated herein by
reference from Exhibit (10)(1) of the Companys Form 8-K dated November 9, 2007 |
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(xii)
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Pledge Agreement , dated as of November 9, 2007, by and among Cooper Tire &
Rubber Company and Bank of America, N.A. is incorporated herein by reference from
Exhibit (10)(2) of the Companys Form 8-K dated November 9, 2007 |
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(xiii)
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Intercreditor Agreement, dated as of November 9, 2007, by and among Cooper Tire &
Rubber Company; Cooper Receivables LLC; PNC Bank, National Association (as
Administrator); and Bank of America, N.A. (as Administrative Agent and Collateral Agent)
is incorporated herein by reference from Exhibit (10)(3) of the Companys Form 8-K dated
November 9, 2007 |
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(xiv)
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1991 Stock Option Plan for Non-Employee Directors is incorporated herein by
reference from the Appendix to the Companys Proxy Statement dated March 26, 1991* |
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(xv)
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1996 Stock Option Plan is incorporated herein by reference from the Appendix to
the Companys Proxy Statement dated March 26, 1996* |
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(xvi)
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1998 Incentive Compensation Plan and 1998 Employee Stock Option Plan are
incorporated herein by reference from the Appendix to the Companys Proxy Statement
dated March 24, 1998* |
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(xvii)
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Amended and Restated 1998 Non-Employee Directors Compensation Deferral Plan is
incorporated herein by reference from the Appendix to the Companys Proxy Statement
dated March 24, 1998* |
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(xviii)
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2001 Incentive Compensation Plan is incorporated herein by reference from the
Appendix A to the Companys Proxy Statement dated March 20, 2001* |
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(xix)
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Executive Deferred Compensation Plan is incorporated herein by reference from
Exhibit (10)(iv) of the Companys Form 10-Q for the quarter ended September 30, 2001* |
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(xx)
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2002 Non-Employee Directors Stock Option Plan is incorporated herein by reference
from Appendix A to the Companys Proxy Statement dated March 27, 2002* |
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(xxi)
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2006 Incentive Compensation Plan is incorporated herein by reference from
Appendix A to the Companys Proxy Statement dated March 21, 2006* |
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(xxii)
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Stock Purchase Agreement dated as of September 16, 2004 by and among Cooper Tire &
Rubber Company, Cooper Tyre & Rubber Company UK Limited and CSA Acquisition Corp. is
incorporated herein by reference from Exhibit (10) of the Companys Form 10-Q for the
quarter ended September 30, 2004 |
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(xxiii)
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First Amendment to Stock Purchase Agreement dated as of December 3, 2004 by and among
Cooper Tire & Rubber Company, Cooper Tyre & Rubber Company UK Limited and CSA
Acquisition Corp. is herein incorporated by reference from Exhibit (xxvi) of the
Companys Form 10-K for the year ended December 31, 2004 |
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(xxiv)
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Strategic Subscription Agreement dated as of January 7, 2005 between Kumho Tire Co.
Inc. and Cooper Tire & Rubber Company is herein incorporated by reference from Exhibit
(xxvii) of the Companys Form 10-K for the year ended December 31, 2004 |
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(xxv)
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Sino-Foreign Equity Joint Venture Contract for Cooper Chengshan (Shandong)
Passenger Tire Company Ltd. by and among Shandong Chengshan Tire Company Limited by
Shares and Cooper Tire Investment Holding (Barbados) Ltd. and Joy Thrive Investments
Limited is incorporated herein by reference from Exhibit (xxvii) of the Companys Form
10-K for the year ended December 31, 2005 |
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(xxvi)
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Asset Purchase Agreement by and among Shandong Chengshan Tire Company Limited by
Shares and Cooper Chengshan (Shandong) Passenger Tire Company Ltd. and Chengshan Group
Limited is incorporated herein by reference from Exhibit (xxviii) of the Companys Form
10-K for the year ended December 31, 2005 |
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(xxvii)
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Sino-Foreign Equity Joint Venture Contract for Cooper Chengshan (Shandong) Tire
Company Ltd. by and among Shandong Chengshan Tire Company Limited by Shares and Cooper
Tire Investment Holding (Barbados) Ltd. and Joy Thrive Investments Limited is
incorporated herein by reference from Exhibit (xxix) of the Companys Form 10-K for the
year ended December 31, 2005 |
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(xxviii)
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Asset Purchase Agreement by and among Shandong Chengshan Tire Company Limited by
Shares and Cooper Chengshan (Shandong) Tire Company Limited and Chengshan Group Company
Limited is incorporated herein by reference from Exhibit (xxx) of the Companys Form
10-K for the year ended December 31, 2005 |
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(xxix)
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Share Purchase Agreement by and among Chengshan Group Company Limited and CTB
(Barbados) Investment Co. Ltd. is incorporated herein by reference from Exhibit (xxxii)
of the Companys Form 10-K for the year ended December 31, 2005 |
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(xxx)
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Supplementary Agreement by and among Shandong Chengshan Tire Company Limited by
Shares, Cooper Tire Investment Holding (Barbados) Ltd., Joy Thrive Investments Limited,
Chengshan Group Company Limited and CTB (Barbados) Investment Co., Ltd. is incorporated herein by reference from Exhibit (xxxviii) of the
Companys Form 10-K for the year ended December 31, 2006. |
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(13) Annual report to security holders |
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(21) Subsidiaries of the Registrant |
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(23) Consent of Independent Registered Public Accounting Firm |
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(24) Power of Attorney |
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(31.1) Certification of Chief Executive Officer pursuant to Rule 13a14(a)/15d14(a) of the Exchange Act |
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(31.2) Certification of Chief Financial Officer pursuant to Rule 13a14(a)/15d14(a) of the Exchange Act |
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(32) Certification of Chief Executive Officer and Chief Financial Officer pursuant to 18 U.S.C.
Section 1350, as adopted pursuant to Section 906 of the
Sarbanes-Oxley Act of 2002 |
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* |
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Indicates management contracts or compensatory plans or arrangements. |
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